Meant" indicator", not micrometer


Chuck





From: "Chuck Voboril" <[EMAIL PROTECTED]>
Reply-To: [email protected]
To: [email protected]
Subject: Re: [F500] Help I don't know what to do anymore
Date: Wed, 27 Sep 2006 20:24:29 -0700

Chris,
I'll try to answer your questions
...except for the welder-this may be more like heating a part to melting in an oven and seeing which way it flows. But I could be wrong. The piston moving creates quite a breeze, I suppose :->

This is a mag fired ignition, not battery.
It has a stator coil to charge up the CDI and another stator coil to trigger the discharge. 4 moving magnets. 2 for each cylinder, one of each pair charging, the following one triggering.

...and there is something diffferent from one side to the other before this happened-the bad side has(had?) higher compression.

Last, the only way or him to check timing left vs right is to make 2 marks on the clutch after finding TDC for both cylinders. Findin gTDC can only realy be don eproperly with a long traveldial micrometer. At that point, he should also know if one crank throw is off or not too.

Chuck





From: Chris Reinhardt <[EMAIL PROTECTED]>
Reply-To: [email protected]
To: [email protected]
Subject: Re: [F500] Help I don't know what to do anymore
Date: Wed, 27 Sep 2006 20:07:19 -0700 (PDT)

Hmm, the gravity thing... Chuck I'm a welder, and cerified in overhead, if your theory was correct, I could only weld with the electrode pointing down... You can weld an electrode at any attitude, if it can jump a spark, have enough current, it can weld. Well the loose rod will tell the story, but if not I would shotgun the whole ignition system. Hey just a thought, anyway that an engine builder down the road stuffed a longer rod on 1 side? If it were a factory f$%# up, like .020" or so, you probably wouldn't know by the looks of it... I assume these are battery fired ignitions and not mag? Another theory I've seen in the old Triumph bikes. If the voltage to the coils goes A/C it will drive the spark timing nuts. I know, why is it just the one cylinder, I could see a whole barage of bad wiring. There's obviously something different from the good cylinder to bad, either mechanical or electrical.

John, keep it simple. Check the cylinder/piston for damage, check compression on both cylinders, when you get it running again, check timing left to right.

  CR

Chuck Voboril <[EMAIL PROTECTED]> wrote:
  John said:

"I have seen electrodes bent/welded, and severely burnt."

So, the question now is whether or not the bending you see is responsible
for closing the gap enough to burn things also.

Or is the bending the result of melting?

The ground electrode is upside down in the cylinder, so having it melt and
bend upwards against gravity sounds impossible.

Is it just the center electrode?

That would have to still flow uphill even to go to one side of th eplug.
Gravity still exists.

Still sounds like a rod with a lot of clearance or debris in the chamber.


This may be a chicken or egg situation.

It could be that the one cylinder with higher compression is the one suffers
most due to always overly advanced timing.

When any motor gets hot it is less tolerant of too much advance.

I would not move my CDI unless you want to risk trouble with it running even
worst due to excessive inductance problems. As an electrical engineer, I
would not recommend lenthening these leads more than a few inches.

I have run these ignitions and coils in AZ for 12 years always in the
factory locations at outside temps of over 116 degrees.

Never had a hint ever of an ignition problem. These are dirt simple little
units with no microprocessor and about 2 transistors in the CDI box.
Coiuld probably tolerate an A-bomb going off nearby.

There is always the small chance that you do have one that malfunctions when
hot, but I have trouble seeing it able to put out more energy or more
advance !!!

I suppose that anything is posibble.

But you would be covering up a bad unit if you kept it cold all the time.
They don't need to kept cold if they are OK.


Chuck





>From: "John Vriesinga"
>Reply-To: [email protected]
>To:
>Subject: Re: [F500] Help I don't know what to do anymore
>Date: Wed, 27 Sep 2006 16:44:18 -0400
>
>>Richard, it is not clear what the story is with the electrodes, ground
>>smashed against center or center melted. I wish that John could send
>>some
>
>On different occassions, but always on the same cylinder, I have seen
>electrodes bent/welded, and severely burnt.
>
>>pictures or describe more fully
>>
>>Any sort of detonation or overly advanced timing would pretty much have to
>>show specks on the porcelin, even if run only for a short time. No
>>feedback from John on that yet.
>
>I haven't been out to look at that yet Chuck. I need to find a magnifying
>glass.
>
>
>>It seems like it would take a really really long hard pull to melt a plug
>>down in a Solo event, but I could be wrong.
>
>Our average track time is about 50 sec. so there are no long hard pulls.
>
>>He has not said he is turning it back and forth like you describe, but
>>going in one direction.
>
>I am rocking the engine back and forth by hand, and it feels as though
>there is a lot of slop inside. I hope in the next few days to be able to
>get out and work on it. Been a bit sick lately.
>
>Thanks for your help guys.
 Everyone is raving about the  all-new Yahoo! Mail.
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