Hi Howard,

I guess this Flex 1500 problem has presented a challenge, because despite my 
low spirits from yesterday, ready to drop kick the radio toward your shack... I 
spent a several more hours working on it today.

Started by uninstalling all the current Flex stuff. I considered my computer 
already pretty clean, since I always remove what is not being used. Certainly a 
more optimized PC than most folks ever bother to try for. But now I ran a 
program called nCleaner (read the reviews and got it free from cnet.com) which 
removed hundreds of files I didn't know were there, and also hundreds of 
disconnected or erroneous lines from the registry. Kind of scary the way it 
ripped thru everything deleting more than a 1000 items in a few seconds. I 
can't see any immediate damage from that cleaning, but I am sure something will 
turn up broken later.

Then I examined every USB driver in the Device Manager... there was a long list 
of those and it wasn't easy identifying many of them, but by disconnecting the 
USB cables one at a time I figured them out. And then got rid of any 
unnecessary entries there by uninstalling the drivers, as well as just simply 
leaving some of them unplugged. Then I went looking for more drivers nCleaner 
may have missed... and found an old uninstall that apparently had failed part 
way thru, for the ASIO4ALL streaming audio drivers (and the parameter control 
program too) that were necessary for the Flex 1500 with XP before Rev 2 Beta 
was released. I had to manually delete what was left of all that mess, many of 
them hidden and/or system files. Not something I like to tinker with, but I 
didn't make any mistakes and got out alive. The ASIO4ALL drivers were a 
nightmare for those previous Flex Revs, and had been installed and uninstalled 
many times trying to get them to work.

Then reinstalled Flex 2.0.19, and it did its USB optimization again. Hit Start 
and try CW mode, adjust the Drive, and the "no power output" problem is fixed!

Then I fiddled with the USB Driver Buffer more toward Conservative, away from 
Aggressive. Set the Audio Buffer to 512, the Break-In delay to 50, SR to off... 
and it is all working the way it should now. So my only complaint is the relay 
is actually too loud... chatter-chatter which is irritating, but I can probably 
live with it. By comparison the relay of my IC-7600 is almost silent.

This has been quite an ordeal getting the 1500 running on CW. I think the Flex 
is definitely not for every ham, and I am still wondering if it is for me 
either. I have put in at least 40 hours on this project since the radio was new 
last July... that is a a whole week I could have been working DX with my Icom 
7600. Eight hours of frustration just recently for Rev 2.0.19.  So I can't say 
I am happy with all that, and now I am reluctant to ever upgrade it, but of 
course I will have to... and spend more hours reading boring forums to see what 
happened.

But the performance is outstanding now that it is working properly.

The Semi break-in keying is finally acceptable after 8 months of waiting for 
software revisions, and a whole week of my own time trying to fix things. Of 
course it only operates SEMI, not FULL break-in keying... that is with receive 
audio between every dit and dah sent (T/R switching on every Morse code 
element). It was not meant to do full break-in like the IC-7600, which does 
that to perfection. However the 7600 did cost $3000 more than the 1500. Full 
break-in is really important in a DX pileup, but with QRP nobody is going to 
bust a pileup anyway.

I have been holding the Flex CW performance to the same standards as an 
expensive Icom. In some ways that comparison is just aching to be made, like 
for the Rx specs, and in other ways it is not fair at all, like for the prices.

Wait!

That makes the Flex look PRETTY GOOD!

Other than the hassle getting it running, the only actual drawback of 1500 is 
its noisy T/R relay and the fact that it only does Semi break-in keying... it 
can never do Full break-in (which Icom has perfected in their expensive radios).

Signed...

A Dedicated QRP DX CW Operator who wishes to remain sort of anonymous
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