In case anyone is interested, the situation has only gotten weirder. Booting 7.1-R with 'boot -v' mysteriously adds:
(probe32:amr1:1:6:0): error 22
(probe32:amr1:1:6:0): Unretryable Error

However, amr1 is not the one that is giving us issues. It appears to work fine. amr0 is the one on which 7.1-R fails to find any volumes. Even stranger, a 'camcontrol devlist' manages to display all off the individual SCSI drives attached to amr0.

Finally, this problem was solved whilst writing this e-mail. The default for kern.cam.scsi_delay (5000ms) appears to be too aggressive in my circumstances. Increasing it to 15000 solves my issue (and gets rid of "amr0: adapter is busy" messages).

Steve Polyack wrote:
Hello,

We have a Dell PowerEdge 1850 server. It contains two PERC4 RAID controllers. One is a PERC4e/Si, and the other is a PERC4/DC. Right now we are running FreeBSD 6.3-RELEASE, with a 36GB RAID-1 on the PERC4e/Si (amr0), and both a 1TB RAID5 and a 136GB RAID1 on the PERC4/DC(amr1). Both adapters are running the latest firmware revision.

When we boot FreeBSD7.1 install media, the amr driver fails to detect any volumes (disks) attached to amr0, the PERC4e/Si. However, it picks up the attached disks on the PERC4/DC just fine. However, if I boot 7.0-RELEASE install media, it picks up all of the attached volumes, leading me to believe the issue is due to changes in the amr driver between 7.0 and 7.1. During the 7.1 boot process, before probing disks, we see the message "amr0: adapter is busy" show up twice. This also does not occur on the 6.3, 6.4, or 7.0 releases.

We also have another PE1850 with a very similar configuration, except the two PERCs get probed in a different order, and it detects all of the attached volumes without any issues.

Any suggestions? These are semi-critical systems, so we aren't always able to test things like this. But, we can schedule downtime once or twice a week if necessary.

-Steve Polyack
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