November 23, 2011  NY Times

 

Butterball Turkeys

 

http://www.nytimes.com/2011/11/24/us/ozark-ark-a-town-that-runs-on-turkey.ht
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In This Town, Turkey Picks Up Bill for Dinner


By KIM SEVERSON
<http://topics.nytimes.com/top/reference/timestopics/people/s/kim_severson/i
ndex.html?inline=nyt-per> 


OZARK, Ark. - Brenda Farmer and Willie Blanscet have sat across from each
other on the Butterball bagging line for 17 years, 102 cold, raw turkeys
sliding by in front of them every minute. 

"Me and Willie look at each other and say, 'How in the world can anybody eat
this much turkey?' " Mrs. Farmer said. 

For $11.40 an hour, the women, both in their 60s, cull the good from the
bad. 

The ones that are not bruised or missing a leg move down the line to be
injected with brine, stuffed with a neck and a packet of giblets, then
bagged and sent out into the world, where they land on holiday tables all
over America. 

The odds are good that yours may be one. The women, along with workers at
another Butterball plant a 90-minute drive away, help produce about a third
of the 43 million turkeys the nation will eat today, according to the
National Turkey Federation. 

This corner of northwest Arkansas is not the land of free-running heritage
birds that command $16 a pound. A leisurely morning browsing the farmers'
market is not how most people spend a Saturday. 

In this community of 3,000 on the Arkansas River, where everyone is cheering
on the Hillbillies, the high school football team that made it to the state
playoffs, turkey is an industry. And a job at the Butterball plant is one of
the most reliable in town. 

The median income in Franklin County is just over $30,000 a year.
Unemployment is at 7.3 percent. Every week, a dozen or so people show up at
the plant looking for work. Maybe two get hired, plant managers said. 

It is not easy work. Turkeys need to be stunned and dispatched and gutted.
Someone has to cut the oil gland out of the tail. Necks and gizzards and
livers have to be cleaned and stuffed into a cavity. During a six-week
period that begins in October, the line runs seven days a week to process
fresh turkey. It is a period people in town simply refer to as "fresh," and
it is grueling. 

"It's a long battle when we're working fresh, but I at least got some bills
paid and Christmas money," Mrs. Farmer said. "I just sit there and hum and
sing and talk to my friend Willie. We get through it together." 

The millionth bird of the season rolled off the line in early November. The
company managers made a little ceremony of it, taking photos of the workers
along the line who helped process it. They gave the bird to a local World
War II veteran, who got his picture in The Spectator, the local paper. 

Other than a Baptist church sign that reads, "God will welcome even the
biggest turkey," a turkey giveaway organized by local merchants and some
white feathers floating near the plant, there is not much indication that
this town runs on turkey. There is no bronze turkey statue in the small town
square, no Little Miss Turkey parade on the main street. Still, almost
everyone works at the plant or knows someone who has. People who are new to
town often end up there. Some stay for 40 years or more, and some leave as
fast as they can. 

Marty Taylor, 41, the local barber, spent a summer bagging turkeys. He was
grateful he was not on the "vis line" - where turkeys get cleaned of their
viscera. Still, it was enough to send him to barber school. 

"It's a job you get if you can't get a job anywhere else," he said. 

The concerns that come with large-scale food production - among them
pathogen contamination, worker safety, antibiotic use and animal welfare -
are not often part of the conversation in Ozark. 

People would rather talk about hunting, which is so popular that photos of
children in camouflage holding their first deer take up an entire page in
The Spectator. 

That is not to say the Butterball
<http://www.butterballcorp.com/default.aspx>  corporation, which took over
the plant from Cargill in 2006, does not have to confront such issues. The
recall of more than 36 million pounds of ground turkey in August and
September from a nearby Cargill plant was a good reminder that one slip in
sanitation standards can have monumental effects. 

And every Thanksgiving
<http://topics.nytimes.com/top/reference/timestopics/subjects/t/thanksgiving
_day/index.html?inline=nyt-classifier> , the company is pelted with calls
and e-mail messages regarding animal welfare. 

The company still bears the scars from a 2006 undercover operation by People
for the Ethical Treatment of Animals <http://www.peta.org/> , which secretly
recorded workers stomping and throwing turkeys so violently that it prompted
an investigation by the United States Department of Agriculture. 

There is also a class-action suit pending by workers who want to get paid
for the time it takes them to suit up for work and sterilize equipment. 

The violence was an anomaly, Butterball officials say. And they point to the
benefits, solid wages and clear record of worker safety at the plant. They
are proud of the quality of their birds. They even pull one off the line
every day and roast it, just to make sure it tastes good. 

"Just because we're big doesn't mean we are evil," said Alice Johnson, a
vice president in charge of food safety
<http://topics.nytimes.com/top/reference/timestopics/subjects/f/food_safety/
index.html?inline=nyt-classifier>  and government affairs. "We realize we
are feeding families here." 

Ozark's turkey farmers are not immune to the issues that are hurting farm
communities everywhere. The cost of fuel and corn - much of which is getting
diverted to make ethanol - makes it hard for the people who grow the turkeys
to make a living. 

Butterball growers, whose 90 farms are laced throughout the countryside
here, work under contracts with the company. Every two or three months, a
load of baby turkeys gets dropped off. 

The company provides the feed, regulates how the birds should be raised and
provides veterinary care. The farmer provides the long, low turkey houses
and tends to the birds. When the hens are about 14 pounds and the toms about
22, a crew from Butterball comes in at night (turkeys are calmer at night)
and hauls them off to the plant. 

After accounting for the costs of raising the birds and their size, the
farmer gets a check. 

Lately, the company cannot find enough farmers, in part because banks are
not as willing to lend money to build turkey operations. 

For some, a turkey contract is no longer as attractive as it once was. 

Joshua Freeman, 34, recently lost a race for mayor. He is in the bar
business, in part because turkey farming did not pay enough. His father got
out of the business after 15 years, he said, because Butterball kept
requiring improvements just as the family got close to paying everything off
and realizing profits. 

"It was like working for the company store," Mr. Freeman said. "You could
never get ahead." 

He and others in town talk about ways to expand the economic base beyond
turkey and the local Baldor Electric Company small-engine plant. 

Maybe, some say, the town can land a local bottling company to get business
from the wineries and microbreweries that are popping up in the Ozarks. 

The economy is still bad here, but things are looking up. A new dollar store
is going to open. So is a new dental clinic. And everyone is proud of the
Arkansas Tech University campus in town. 

But for Mrs. Farmer and Ms. Blanscet, it has always been and will always be
about work at the turkey plant. 

They pass the time talking about the weather and grandchildren and the stuff
of life. Ms. Blanscet's son is coping with cancer. Mrs. Farmer celebrated
her 60th birthday with a trip to a nearby casino for a buffet and a few
turns at the slot machine. 

Like every other Butterball employee, they will each get a free frozen
turkey for Thanksgiving. It will be given to relatives. 

"You look at it every day, and you get to where you don't really care for
turkey," Mrs. Farmer said. "That's why I get a ham." 

 

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