-----Original Message-----
From: [email protected] [mailto:[email protected]] On Behalf
Of Dewayne Hendricks
Sent: Friday, April 19, 2013 1:58 PM
To: Multiple recipients of Dewayne-Net
Subject: [Dewayne-Net] J-15 Chief Architect: 3D printing used in developing
new fighter jet

[Note:  This item comes from friend Judi Clark.  DLH]

J-15 Chief Architect: 3D printing used in developing new fighter jet Mar.4,
2013
<http://www.3ders.org/articles/20130304-j-15-chief-architect-3d-printing-use
d-in-developing-new-fighter-jet.html>

The Shenyang J-15, also known as Flying Shark, is a carrier-based fighter
aircraft developed by the Shenyang Aircraft Corporation in China for Chinese
Navy. The aircraft is based on the Russian-designed Sukhoi Su-33 and is
fitted with domestically produced radars and weapons, including PL-8 and
PL-12 AAMs.

The first J-15 prototype made its maiden flight on Aug. 31, 2009. At the
current state it is believed to be used primarily for air defense, with a
secondary attack role.

Chief Architect Cong Sun recently unveiled that 3D printing has been widely
used in designing and producing of the newest J-15 prototype which had its
first successful test in October 2012. 3D printing has been used to
manufacture critical titanium alloy load-bearing structure on the aircraft,
including the entire nose landing gear.

China aims to become a leader in commercializing 3D printing technology to
manufacture titanium parts in aviation industry. The laser additive
manufacturing technology could save 90% of raw material, and the cost is
only 5% of the traditional method - for example, the cost of a part made
with traditional technology is 25 million RMB (4 million USD), but using
laser additive manufacturing technology the cost is only 1.3 million (210K
USD). Because no tooling is required, the processing charge is also just 10%
of the orginal.

According to Chinese media, many complex parts can be produced using the
Chinese 3D printing technology. So if the forged titanium parts on an
American F-22 were made in China, 40 percent of the weight can be reduced
while same strength could be maintained.

[snip]

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