I just hit the same issue on a SPLAT R75.20 box. SmartView Monitor showed 3+ GB 
of Virtual Memory Active which seemed way high. A cpstop;cpstart on the 
firewall dropped the SmartView Monitor number to just over 1 GB and policies 
installed fine again. The box had been up for about 320 days.

> Date: Thu, 15 Nov 2012 17:08:28 +0000
> From: bruce.warring...@acxiom.com
> Subject: Re: [FW-1] Load on memory error again and again
> To: FW-1-MAILINGLIST@AMADEUS.US.CHECKPOINT.COM
> 
> I've run into the same problem at R71.  Sometimes a reboot would clear out 
> memory leaks and let me push policy for a few weeks, but as it memory leaked 
> its way back up, I couldn't install policy again shortly thereafter.  
> Apparently at that point it was close to the default memory limit.  I wasn't 
> doing IPS blade updates very often, but after doing my last IPS update about 
> 6 months ago, it wouldn't install policy at all, even after a clean reboot, 
> so that put it over the edge with whatever was added.
> 
> Fixing the parameter in grub.conf to increase it to 512M, and rebooting, 
> fixed it for me.  I can install policy without problems after that.  What 
> I've noticed though is that the 512M parameter needs to be checked, as I've 
> lost that setting and had to add it back and reboot to be able to install 
> policy again.  Not sure what specific work was done on the box that caused 
> grub.conf to be overwritten (we have a multiple engineers supporting 
> firewalls) but I just check it before bouncing the firewalls now, to make 
> sure it's still in there as my own (paranoid) verification after having it 
> disappear on some boxes.
> 
> Note that going to R75 is supposed to change the default higher, so it 
> shouldn't require the manual change to keep it working, but I can't get an 
> upgrade window in on this customer for some time yet to validate that.
> 
> 
> 
> -----Original Message-----
> From: Mailing list for discussion of Firewall-1 
> [mailto:FW-1-MAILINGLIST@AMADEUS.US.CHECKPOINT.COM] On Behalf Of a bv
> Sent: Thursday, November 15, 2012 01:32
> To: FW-1-MAILINGLIST@AMADEUS.US.CHECKPOINT.COM
> Subject: [FW-1] Load on memory error again and again
> 
> Hi,
> 
> On an R70 SPLAT these days i started to get the load on memory error and fail 
> again the policy installation fails. I tried many times again and again but 
> couldnt done via Smartdashboard . I found a new sk on CP support and read 
> there and edited the grub.conf file to increase the vmalloc parameter from 
> 256 Mb to 512 MB. But since still cant easily reboot the only production 
> gateway i couldnt see if the parameter is really cahned and the policy 
> installation working now. (And also in the past when i see these kind of 
> errors and only  reboot the machine for a time i dont get these errors). Also 
> still when it works still the policy installation phase is very long. I also 
> in the need of installaing the policy now both for changing some client IP 
> addresses and added a new GUI client IP which seems that it will work after i 
> install the policy. Also am i able to install policy from the shell with a 
> command ? Will it work and apply the latest changes to policy without a 
> problem? What !
>  are your suggestions to fix these problems and situation?
> 
> Regards
> 
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