On Jun 26, 2009, at 10:05 AM, geno.y wrote:

>> I'm sure you're finding out that it is nearly impossible to repair or
>> replace a Mac PSU economically. If you change you mind about using a
>> pc power supply you'll find it's not that difficult, I can email
>> directions and wiring diagrams if you like.
>
> I don’t know about Paul, but I would like a copy of the directions.
> I’ve got a few G4 Gigabits and I know the PS will go sooner or later.

A G3 and G4 Mac PSU is identical in size and mounting screw positions  
to a full ATX PSU with the following changes:

1) where a full ATX PSU has #6-32 UNC fasteners, all Mac PSUs have  
M3-0.6 fasteners, and

2) the connectors are, for the most part, quite different.

(I'm sure there are other differences, as will be identified by  
others, whom I encourage to do so).

Now, the interior of most PSUs is fundamentally identical. I will  
only comment on the output side, as the input side is unique to each  
PSU, although a common component is the IEC connector for power.

In the output section are quite a number of pads where the exterior  
conductors are terminated.

Usually there are about a dozen ground pads (not all of these are  
used), and a lesser number of +3.3 volt, +5 volt, +12 volt, -12 volt  
and -5 volt pads.

One strategy which could work would be to disassemble the failed Mac  
PSU and remove each external wire where it is soldered to an internal  
pad, then solder that wire to the equivalent pad within the generic  
full ATX PSU (after removing the ATX PSU's external wires, of course).

The job is made easier if you don't mind slightly shorter wires (but  
about 1/4" shorter). Simply cut each wire with diagonal pliers and  
then strip the insulation back by the requisite amount. Generally, a  
Teledyne "hot wire" stripper works best.

Oh, and the wire diameter of #6 is almost identical to the wire  
diameter of M3 (yes, machine screws are drawn from very large coils  
of steel wire, and the threads are "rolled", not cut), so it is  
possibly to carefully pass an M3.5-0.6 tap through the #6-32 UNC  
threaded holes in the generic ATX PSU, thereby converting it to all- 
metric, which is what the Mac expects.



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