On Jan 3, 2012, at 6:43 PM, faithie999 wrote:

> None of the caps are visibly damaged, but I know that doesn't mean
> that one or more aren't faulty.

Well, I don't know about that. At first, I bought the idea that a capacitor 
could be bad even if it didn't exhibit any signs of failure, i.e. leaking, 
bulging, tilting. But then I got to thinking about what caused the problem of 
bad caps for almost all of the world's electronics manufacturers who used caps 
from the manufacturer who stole the electrolyte recipe. The stolen recipe was 
missing a key ingredient: the stabilizer that prevented the electrolyte from 
boiling/overheating, which then caused the caps to become unstable and not be 
able to hold their voltage values. The worst caps even exploded, and I've seen 
a number of those. Just found one inside a 1 GHz Sept. 2004 eMac tonight, in 
fact.

I also realized that the strongest recommendations to replace all caps 
irregardless of their visual condition came from people who were in the 
business of selling capacitor kits and soldering supplies.

That's when I started replacing only those caps that looked bad, and suddenly 
my success rate climbed sharply upward. Of course, instead of replacing up to 
27 caps on a board, I was replacing a half-dozen or so. That alone limited any 
damage -- hidden or not -- that might be done by removing caps unnecessarily. 

I've revisited a number of boards that have had only bad caps replaced in the 
last couple of years, and no more bad caps have appeared. So I've concluded 
that if one of the stolen-electrolyte-caps was going to go bad, it already has 
done so in the last 7 years or so. That doesn't mean the remaining 
stolen-recipe caps won't go bad in the future. Look at all the G5 iMacs that 
worked fine during and even after the official Apple bad-cap replacement 
program, then failed. But I suspect any original 2004-2005 or so stolen-recipe 
cap that's still in use would have failed by now if it were going to do so.

Still, the main difficulty in replacing caps as a hobbyist -- advanced or 
otherwise -- is the lack of a proper professional-grade solder work station. It 
is godawful hard -- impossible I wager -- to get the no-lead high-temp solder 
Apple used in G5 iMacs to melt adequately during cap removal and replacement 
using consumer-grade soldering equipment. This causes "iffy" solder joints 
inside the holes, even if the solder adheres to the pads on the surface. 

HTH,

Jim Scott

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