Dear Bill

Thank you for your very helpful and comprehensive reply. It gives very important insights into what us "back yard gasifier folk" must do to get a gasifier working properly. I get three "major messages" from your posting:
1: For a given gasifier design, feed size is extremely important
2: For an otherwise good gasifier design and feedstock selection, the presence of leakage is extremely important. (Presumably, this means air leakage IN, in a suction system, and gas leakage OUT in a pressurized system. 3: Testing of the design and fuel selection, and final "tuning" is extremely important.

I respect the fact that you are a Commercial Gasifier Manufacturer, with trade secrets. Having said and acknowledged that, I would pose the following questions for your consideration. The answers would be very helpful to us "back yard gasifier builders" who are nowhere close to being able to afford a commercially purchased gasifier. There are some 4,500 Members of the Woodgas List, and as nearly as I can figure, less than 1" have build their own gasifier that reliably produces "Engine Grade Gas." That is very bad odds. :-( Hopefully, your comments will give the 99% of the list some insights into gasification, and help us from going on "fools errands", where we have no hope of getting something to work.

1: FUEL SIZE
The "Engine Grade Gas"(EGG) successes we see on this list seem to fall into two categories: A: Those who use chunkwood fuel (such as Wayne Keith, Mike Larosa, Powerhearth, Vesa Mikkonen) B: Those who have instrumented systems and do extensive testing and utilize "on line controls." C: Chip fueled gasifier systems, such as Greg Manning's system. Greg has reported extensively on the use of screened wood chips being used in his "Heating Grade Gas" (HGG) system, but I am not sure if his system has produced EGG on a continuous basis. (Perhaps Greg could clarify whether or not his system will produce EGG on a consistent basis.)

While chunkfuel is the preferred fuel size, what would you suggest as the minimum size of fuel that teh "Home Gasifier Builder" should consider, to avoid major problems, and to have some reasonable expectation of success?

More specifically, what do you feel is the likelihood, and the circumstances under which a Woodgas List Member could build an EGG gasifier that ran reasonably well using screened wood chips that were available free from a Tree Surgeon, or right-of-way clearing Contractor?

2: AIR LEAKAGE
Would you have any suggestions on the best way to test for leaks, and to diagnose the probable area of leakage? Would you have any suggestions on the amount of air leakage that would be acceptable?

3: TESTING and TUNING
Would you have any guidelines or suggestions for testing and evaluating a home built gasifier, such as:
3:1 What is a good way to measure tar content of gas?
3:2 With the test you suggest, is there any way quantify it, so that teh Builder would know if the tar content is low enough to allow a typical engine to run for a minimum of say 1,000 hours? 3:3 What would you recommend as the minimum requirement for test equipment for the home builder?
3:4 What tests would you suggest?
3:5 When designing and building a gasifier, what are the minimum provisions that the Back Yard Builder should make for testing and tuning? (eg, Viewports, temperature and pressure measuring points, etc)

Your helpful comments will be very much appreciated, and will go a long way to preventing Home Gasifier Builders from wasting time on gasifier and fuel combinations that are very likely to fail.

Thanks!

Kevin


Quoting Bill Klein <[email protected]>:

Hi, Kevin.

Your question of feedstock size is rather interesting and one to which I can
easily relate. That said, I hope the following provides a little bit of
insight and doesn't aggravate the experts on this list.

Before we ship our units, they undergo several tests.

Test 1 is a 24 hour non stop test in which we push all of the limits. Said
differently, we look for the weaknesses, leaks, etc.
Test 2 is another 24 hour non stop test. It provides us with systems
calibration.
Test 3 is a 100 hour non stop test. During this period, all of the necessary
data points are established for our automation and management system.

Why am I describing an important phase of our unit fabrication, truncated as
the description may be?

I wanted to point out the importance of properly sized feedstock for, if
there is a screw up with gas flow or aglomeration, the test is stopped and
rerun.

When we test, depending upon the customer's intended feedstock, we test and
evaluate the gas from at least three feedstocks, one of which is a close
approximation of that which the customer will use. Size of the feedstock is
critical unless one really enjoys non stop runs, grumpy technicians and
buckets of coffee.

Pellets: We won't use them. They are seldom uniform (cross sectionally) in
moisture content and generally sealed. With heat, they shatter
magnificently, leaving a pile of sawdust. The exception seems to be
pelletized switchgrass: a great feedstock.

The chip size we like resembles an Oreo cookie, squared. As an approximation
it works to gauge sizes. Overall length or width uniformity doesn't seem to
be as critical as thickness. Still, there is a lot of flexibility and
smaller sizes are okay to integrate, as an exception, not the rule.
Gasifiers are not stoics. Built properly, they have some versatility, but
you have to make friends with your unit before you learn her secrets. Then
you merely have to respect them. .

Charcoal briquettes as a feedstock too often creates a huge problem as they
plug the grate with compacted fines.

The best and my most favorite feedstock is still chunks. 2x4x4 - or
briquettes of almost anything.

Kevin, I would have gladly answered earlier, but you posted hours after my
bedtime. We old folks need our beauty sleep.


Respectfully,

Bill Klein
3i





----- Original Message -----
From: <[email protected]>
To: <[email protected]>
Sent: Tuesday, June 21, 2011 10:13 PM
Subject: Re: [Gasification] Any experience with Stak Properties 10K
gasifier?


Dear Bill

Quoting Bill Klein <[email protected]>:

To underscore Greg's email, repeating what I was taught, "The
quality of the gas is in direct proportion to the quality of the
char." Larger feedstock makes great char!

# OK!! Do you think one can make "Engine Grade Gas" using:
1: Wood pellets, 1/4" diameter, 1/4" to 1/2" long?
2: Wood chips screened to -1/4", +1/8"?
3: Wood chips screened to -1/2",+ 1/4"?
4: Wood chips screened to -1", + 1/2"?

Thanks!

Kevin


Respectfully,

Bill Klein
3i

http://www.3iAlternativePower.com


-- Original Message -----
  From: Greg Manning
  To: Discussion of biomass pyrolysis and gasification
  Sent: Tuesday, June 21, 2011 7:40 PM
  Subject: Re: [Gasification] Any experience with Stak Properties
10K gasifier?


  Pete, (and list)

  What, and how big, are the fuel chunks ?

  most gasifiers do NOT like wood chips, or really "fine" fuel, the
interstitial space the gasifier is designed to run with, is
generally much larger than that of chips or fine feedstock, using
the correct sized fuel, in-turn, lowers the reaction core
temperature, thus creating more, and more consistant amounts, of CO.
(the main flamable gas, in woodgas). (H2 and CH4 are simply "bonus"
gases.....)

  Greg Manning.






  On Mon, Jun 20, 2011 at 6:01 PM, Pete & Sheri
<[email protected]> wrote:

    Has anyone here had any experience running an engine using the
Stak Properties 10K gasifier?



    They tell me that the JXQ-10 gasifier is a forerunner to this
machine. I have one of those.  I?d like to be able to correspond
with others who have this style of machine.  Currently I am having
mixed results getting a steady flow of good gas to run my   6.5 KW
Onan 1800 rpm genset from it.  On Saturday, I got it to deliver
about 3.8 kw for about 12 minutes, but then the quality of the gas
deteriorated.  On Sunday a similar test produced worse results, but
over about a one hour period, with gas quality again deteriorating
as the test went proceded.

      I am not writing to waste the time of senior members here by
asking them to troubleshoot my problems, without enough info.  Just
want to show what kind of issues I have for those who might be
involved with similar equipment.

      My goals are to: 1. See how much power I can squeeze out of
the generator for an extended period of time with this gas source,
and 2. To get some actual experience making woodgas.



    Looking back over my videos and notes, I can see a dozen or two
things that I could do better next time.



    Pete Stanaitis


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  --
   Regards,

  Greg Manning,
  Brandon, Manitoba, Canada



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