Dear Jim,
It was hard for us to stop the air leak for the smaller gasifiers with wood chips. Since ash was so little, we used water lock on the ash outlet and for feeding the wood chips, we just turn off the pump, open the top and refill. We had several units operating almost 6 months now and no complaints from the customers, very little smoke comes out for 30 seconds. On the larger rice husk or chicken waste gasifiers, bio char is so much and we do not want to wet it. After so many trials, we enlarge the char area and are using now screw to take out the char. We also extend the screw a little longer to stop the smoke coming out. For the shaft seal we used asbes sealer, that is working fine. If we use to blow the air, we feed the gasifier with screw feeding system with air tight tubes. For suction units, suction blower is installed after cooling and washing the gas and small air leaks to gasifier is not a problem.
Regards,
Robert

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