All

I don't know where Thomas Koch got the 50%, but 10-20% is much more reasonable 
based on DRY WOOD as a starting point.

Tom Reed n




Thomas B Reed 


On Jul 17, 2012, at 8:51 PM, Peter & Kerry <[email protected]> wrote:

> On 18/07/2012 5:00 AM, [email protected] wrote:
>> From: Thomas Koch<[email protected]>
>> 
>> Subject: Re: [Gasification] BIOCOAL - THE WOOD FUEL OF THE FUTURE
>> 
>> But it will cost 50 % of the heating value of the wood
> 
> Thomas, I am unsure where this number comes from could you give more detail?
> 
> In straight energy recovery terms it really depends on a number of factors 
> including level of torrefaction as determined by temperature and residence 
> times. We would expect 90% retained energy for the product we are aiming for, 
> though the overall energy efficiency of the process will be lower as a % of 
> the original wood delivered to the plant is used to run the process. The 
> trade off is a "specified" fuel with much higher utility, far better 
> transport economy (not carting energy robbing water), problem free storage 
> and handling with existing coal equipment and uniform very low emission 
> combustion performance vs raw wood fuel. When the first commercial pilot is 
> complete then we will do a energy balance measurement (to compare with the 
> theoretical calculation).
> 
> Although in our circumstance this more for academic interest and as a 
> benchmark to judge future process improvements as in any case the the 
> argument is somewhat moot, current practice (burning waste in Beehive 
> burners) recovers 0% of the embodied waste wood energy for a negative cost to 
> the business. The potential clients they have are not interested in straight 
> wood chip or sawdust as the low energy density and higher handling 
> requirements preclude their "raw" use in their existing coal fired boiler 
> plant at anything like a reasonable co-firing rate (sawdust/chip is usually 
> limited to <5% of fuel feed). New biomass optimised boilers have been ruled 
> out because of their very high cost.
> 
> In one case that we have been asked to consider the fuel spec is so tight in 
> terms of energy density and form that it can only be met by making a blended 
> torrefied wood/charcoal pellet (one approach to achieve this is tweaking the 
> operating parameters of the gasifier in favour of more char production and 
> combining this with the fines from TW retort through a densification plant). 
> Technically this can be done, making it work economically is the bigger 
> challenge.
> 
> Leland also makes a interesting point:
>> There is a company formed to make torrified wood. I am terrified of the 
>> prospects as it would be a lot easier to gasify wood at the site of coal use.
> We have tried hard over the years arguing the same case. The reality though 
> is what we call technology inertia, businesses stay with the energy 
> technology they know (straight combustion of solid fuels in the cases we are 
> talking about), they will accept an "improved" solid fuel that does not 
> require much in the way of change to "business as usual" so long as the 
> decision can be easily reversed if it doesn't work out. Interestingly if they 
> are already using a gas fuel, such as LPG then they can much more easily be 
> persuaded to consider an on site gasifier.
> 
> Which raises an interesting future scenario in those countries where large 
> scale fracking is taking place and "cheap" abundant gas supplies are becoming 
> available. Changing over from coal to another fossil fuel, in this case Coal 
> seam or Oil shale gas is a straight forward economic decision by businesses 
> with boilers, particularly where industry price competition is also driving 
> the change. Once this occurs then "step change" to on site gasifiers will 
> become easier in the future a the vastly expanded gas industry gets past its 
> first flush, new energy players fail & or merge to form more monopolistic 
> entities and the gas prices inevitably rise.
> 
> Cheers,
> 
> Peter
> 
> 
> 
> 
> 
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