Crispin,

Indeed this is quite useful info. I knew about DD combustors and have also seen them in operation (at /Chip Energy/ in Illinois during "CHAB Camp" in 2010)... and have seen the way the char could be "extracted" from the 'base' of their gasifier "at just the right time" using a simple screw conveyor hooked up to one side of the gasifier chamber, prior to where the ash was pulled off ~ which also allowed the DD unit to operate at "full load" (complete combustion to ash) or in a 'mode' that allowed for char take-off (at the user's discretion -- by simply turning off the char extraction conveyor). It was the type of system I would /probably/ be looking for, but on a somewhat smaller footprint -- since the /Chip Energy/ DD system was mounted inside a 20ft shipping container. However my client has only a very limited amount of space (~4ftX4ft), and I also wanted to get more info about /other/ devices that may be out there (available on the market) before deciding on any particular technology. Do you know if All Power Labs <http://www.allpowerlabs.org/> has anything smaller than the "power pallet"? (As far as I know they also do not make their BEK anymore either.)

Do you have more info about that "biomass burning DD stove /that/ was produced in Swaziland and test marketed around Johannesburg in 2004-2005" and/or the "Wood burning BLDD 6" from Johannesburg? A website? Spec sheets? A key contact in Swaziland/Johannesburg? Pricing??

My task right now is to bring forward and present three [3] char-producing technologies to my client so that we can review them and decide how to move forward based on the specifications, price, features etc. While we are only at the "information gathering stage", it would be good to have as mush concrete info as possible from as many technology providers as possible so that we can make an educated decision about how we will move forward (i.e. whether to purchase 'off-the-shelf' ~ if available ~ or to use some kind of 'open-source' plans to build a unit ourselves ... with the final decision likely coming down to the all-in cost -- including labour, shipping etc. etc.).

P.S. I don't need any info about the lignite-burning BLDD 3 (developed in Mongolia) since I doubt that we will ever be using/burning "50mm semi-coked briquettes".

P.P.S. Does anyone know info about Greg Manning? I was once told that he had built a Downdraft 'rig' in Brandon, Manitoba that allowed for "unattended operation". Apparently he had developed an 800 lb "side bunker hopper" gasifier unit (with integrated Drying Process) that ran about 7lb/hr (of chips) for ~ 4 3/4 days (unattended).

--
P.P.P.S. Yes, it was a bit annoying to read so many (incomplete) messages in a row from you. It seems that "BlackBerry 10 smartphone" that you are using could probably use a bit more "software tweaking" for its 'virtual keyboard' so that users are not continually annoying their own clients/friends/family with unfinished (and repetitive) emails... [And I'm sure that you can find a way to let BlackBerry know about this 'issue'. :-) ]

Regards,

  Lloyd Helferty, Engineering Technologist
  Principal, Biochar Consulting (Canada)
  www.biochar-consulting.ca
  48 Suncrest Blvd, Thornhill, ON, Canada
  905-707-8754
  CELL: 647-886-8754
     Skype: lloyd.helferty
  Steering Committee coordinator
  Canadian Biochar Initiative (CBI)
  CURRENTS, A working group of Science for Peace
  http://www.scienceforpeace.ca/currents/
  President, Co-founder & CBI Liaison, Biochar-Ontario
  National Office, Canadian Carbon Farming Initiative (CCFI)
  Organizing team member, 2013 N/A Biochar Symposium:
    www.carbon-negative.us/symposium
  Member of the Don Watershed Regeneration Council (DWRC)
  Manager, Biochar Offsets Group:
           http://www.linkedin.com/groups?home=&gid=2446475
   Advisory Committee Member, IBI
  http://www.linkedin.com/groups?gid=1404717
  http://www.facebook.com/group.php?gid=42237506675
  http://groups.google.com/group/biochar-ontario
  http://www.meetup.com/biocharontario/
  http://www.biocharontario.ca
   www.biochar.ca

"Producing twice as much food with diminishing resources, without further loss of 
natural habitats and biodiversity and in a changing climate may be the greatest challenge 
facing humanity."
   - Lloyd Helferty

On 2014-05-21 7:23 AM, Crispin Pemberton-Pigott wrote:
Sorry for the tedious repetitions, I keep sending the message accidently - virtual keyboard... :(


Dear Jason and Lloyd

The downdraft combustor can be very clean burn?ing, it is agreed. A biomass burning DD stove was produced in Swaziland and test marketed around Johannesburg in 2004-2005. It also had a retrofit combustor that had an additional feature which was that the gas outlet was angled. This allowed the insert to be rotated with respect to the stove body sending the hottest gases directly against the side wall for space heating or against the side of a sunken pot for high efficiency cooking.

I think it was the first DD stove that made a serious efforts to implement the 'floating fuel' approach to the grate, the grate was made from thin high temperature wire.

The insert was conical at the bottom with preheated secondary air. It is also possible to cook on the upper side of such a layout, something incorporated into the BLDD stoves at the SeTAR Centre In Johannesburg now at version 6. The Wood burning BLDD 6 can cook three pots at once.

The BLDD 3 developed in Mongolia was tuned to burn lignite and was the only stove available there in 2009 that could properly burn 50mm semi-coked briquettes. The DD approach still has much unexplored merit.

To make char with a DD stove requires removing it at just the right time. It is easier to do that with a cross draft burner which is just as clean and easier to light.

Regards
Crispin


Jason,

I've taken a look at your website and the info about the "IntensiFire", however one of the main points of the project will be to produce biochar (for use with the compost that they are already making). If the IntensiFire is only meant to increase efficiency and to reduce emissions for wooid burning stoves, this may not be quite what we are looking for, although it might be possible to "adapt" the IntensiFire to the application in some way [?] (in order to maximize the efficiency and minimize the emissions) ~ although the total cost might be quite prohibitive, given that the IntensiFire (Mk II) is already starting at $499 NZD (not including shipping all the way from NZ to Canada). I will, however, keep your downdraft technology in mind as we move forward with our project.

Regards,
   Lloyd




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