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1. Executive Summary
An operator is reviewing options for the utilization of synthesis gas derived from coal gasification in order to maintain methanol production during periods of low natural gas availability. The operator has requested that GBH Enterprises review the options for integration of such a feed gas to the existing production facilities on their site and conduct a conceptual engineering study to identify the optimal flowsheet configuration and determine if there are any specific plant limitations.


The key conclusions from this study are that,
• Operation utilizing a coal gasifier is possible.

• Production rate will be lowered from the present maximum achievable rate due to the replacement of the purge gas exported to train IV with natural gas as reformer fuel.

• Addition of a coal gasifier and the effect on the fuel balance on trains I through III will increase CO2 emissions.

• Under circumstances where train IV is operated on the gasified coal feed and 100% of normal natural gas is available, site production will be increased to 11,331 mtpd, an increase of 7% over present maximum site production.

• If between 91-92% of normal natural gas flowrate is available, then site production with the coal gasified feed to train IV will be the same as the base case considered as part of this study.

• An operability review has been conducted to determine the effect of losing one or more of trains I through III and the effect that this will have on train IV.


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