Dear Angie, Carlo and Gary,

The Listservs are here to assist you to make contacts. I have added the Stoves Listserv and the Biochar Listserv (as well as the Gasification Listserv that you contacted), for reasons clarified below. But you cannot post to those lists if you are not a subscriber.

A very appropriate way to make char (charcoal) from coconut shell is with TLUD technology. Much info about it is at my website: www.drtlud.com

For your size of operation, you should certainly see:
http://www.sgfe-cambodia.com/
The website does not focus much on the equipment, but this is a "must see" operation in Cambodia. I have seen it (in 2013) and have been very impressed. The head is Carlo FigĂ  Talamanca <[email protected]> and he is receiving a copy of this message. I believe that he is not subscribed to this Gasification Listserv. Very friendly and helpful!!!! Note: The SGFE project is large, but it should not be considered totally optimal. I am sure that Carlo is experimenting with improvements.

Another possible helper for you is Gary Shapiro <[email protected]> - American with totally strong Indonesia ties and knowledge of TLUD gasification and frequently in Bali.

You should consider drying and sizing your coconut shells, and selling it at very reasonable prices to assure that you can sell it all to low-income households or perhaps schools or orphanages or military barracks with the requirement that they give back to you the char that is made in TLUD gasifiers for residential use or for institutional cooking (larger stoves) OR for some other usage of the heat, such as for bakeries or drying operations (including your own needs for drying). Depending on the situation, the CLEAN heat value can be greater than the value of the charcoal.

NOTE: TLUDs do NOT produce gases that can be sent into internal combustion engines. For ICE usage with different gasification technologies in addition to pyrolysis, you will want the expertise of the Gasification Listserv members.

With your charcoal production sorted out, you then have some options on what to do with the char:
1.  Additional processing to obtain activated charcoal for filters, etc.
2. Sell it as it is in small pieces of charcoal to others who will consider these options for usage. 3. Crush it and make charcoal "logs, briquettes, pellets, etc." that have appropriate size for burning. 4. Use the char as biochar, to be put into soil for agricultural purposes AND as carbon sequestration (which will progressively become more economically interesting in the near future as you develop your project.) Do not overlook biochar as one of your options.
5.  Something else that others might suggest.
6.  Of course, use two of more of the above uses.

I am available to assist you further, either via the listservs or directly at [email protected] My resume is at my website.

Dr TLUD

Doc  /  Dr TLUD  /  Prof. Paul S. Anderson, PhD
Email:  [email protected]
Skype: paultlud      Phone: +1-309-452-7072
Website:  www.drtlud.com

On 10/3/2015 9:33 PM, [email protected] wrote:
Hello all - Cheers from Bali!
I am part of a team developing various coconut products ranging from virgin coconut oil, palm sugar, coconut flour, etc.etc. We will be processing around 1 million coconuts this year and want to effectively, efficiently, and affordably utilize the coconut shell as a value add product. Anyone have experience with making coconut charcoal? Or a step further, making activated carbon with coconut shells? In the future (year 2) we will be incorporating biomass gasification using coconut shells, but for the upcoming year we are looking for solutions to our coconut shell surplus.
Thanks in advance,
-Angie



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