On Feb 21, 2010, at 2:01 PM, Mark Rages wrote:

> On Sun, Feb 21, 2010 at 1:55 PM, Anthony Shanks <[email protected]> wrote:
>> Some parts have mounting brackets that are square, not round. Yes I
>> know I can make a equivalent circlular hole that would fit but it
>> wastes a lot of space doing that and it interferes with routing.
>> 
> 
> Have you talked to your board house about this?
> 
> I wonder what happens if you specify a reuleaux drill in the fab drawing...

How large is the square that you need?  At some point, this is just another 
routed cut-out.  You end up with a corner radius the size of the router bit in 
use, or else you can route a little past the corner to clear the corner of your 
square bracket.  You would have to talk to your PCB house, but I'd be thinking 
along the lines of agreeing on what router bit is going to be used, and then 
adding a layer where the tracks represent the centerline of the routing 
operations.  Wacky board shapes done by a CNC router are nothing new, routed 
cut-outs fall into that category. I'm sure your PCB house has a preferred way 
of getting the information.  They will no doubt charge you the full freight, 
though, I don't know of any prototype service that does non-rectangular boards, 
although they might exist.

-dave




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