> Is there a way to make a square polygon with round edges in pcb?

Manually?  Sure.  Use a zero-length line to form the round bits on an
otherwise 8-sided polygon.

> One more unrelated question. Is there a way to place vias with a
> default soldermask clearance less than 0?

Soldermask opening size is independent of copper size; "less than
zero" means "smaller than no opening".


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