http://www.box.net/shared/3axnnkflhe
That is the link. I'm not too worried about cost. I'm really wondering how to 
create the footprint that has the cutout in it.

On Sep 29, 2010, at 7:13 PM, Rick Collins <[email protected]> wrote:

> What link?
> 
> In general, rectangular openings are not well received by the PWB maker.  If 
> they are large enough (somewhere in the range of 0.1 or 0.2 inches wide or 
> more) they can be routed, but that often costs a bit more.  A small 
> rectangular pin is typically accommodated by notching the edge of the board, 
> but if you want it in the middle, that would be a long notch.
> 
> Oh, wait, you mean electrical connection pins!  I was thinking of an 
> alignment pin.  I had this exact problem and I just used round holes large 
> enough to push the pins through.  In fact, I fudged the sizes a bit so I 
> didn't have lots of different drills.  My power connector (may be similar to 
> yours) used five rectangular electrical pins and one alignment pin.  The 
> round holes seemed to work just fine.  CUI jack barrel 5.5x2.1 mm PJ-051AH
> 
> Is this what you are talking about?
> 
> Rick
> 
> 
> At 06:44 PM 9/29/2010, you wrote:
>> Hi,
>> im designing something using a 3.5mm audio jack that is space confined, i
>> need to use a jack that mounts in the middle of the circuit board.
>> unfortunatly i cant figure out how to make the cutout in the footprint or
>> the rectangular(with circular ends) pins. the link is a picture of the
>> footprint.
>> thanks, dave
>> 
>> 
>> 
>> 
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> 
> 
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