> This ____group4.gbr is really strange.  It's the drill-hole pads (just as on
> top and bottom) but there are no traces or smt pads.  So it looks like PCB
> plotted an internal layer (?) because I haven't rounded up my groups tightly
> ... 

Um, it's supposed to skip "empty" layers, except the two outside ones.
Can you send me your .pcb file?

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