Background: I worked on this last April can gave up on the (livedDVD) install with too many other things to do, and pissed off at a lack of usable (current) documentation.
Currently: Meds have kicked in ( peace and joy ) (yea right). So, taking a fresh look at the BOTCHED system: The 2 drives are identical 2TB: Seagate drives: Model Number: ST32000542AS I read about the 4K block problem and could have easily made a formating mistake....(?). fdisk /dev/sda (not the best tool to use... Disk /dev/sda: 2000.4 GB, 2000398934016 bytes 255 heads, 63 sectors/track, 243201 cylinders Units = cylinders of 16065 * 512 = 8225280 bytes Sector size (logical/physical): 512 bytes / 512 bytes I/O size (minimum/optimal): 512 bytes / 512 bytes Disk identifier: 0xab83344a Device Boot Start End Blocks Id System /dev/sda1 * 1 33 262144 fd Linux raid autodetect Partition 1 does not end on cylinder boundary. /dev/sda2 33 659 5023744 fd Linux raid autodetect Partition 2 does not end on cylinder boundary. /dev/sda3 659 243202 1948227672 fd Linux raid autodetect Partition 3 does not end on cylinder boundary. But from what I read fdisk is not the best choice for reading/formating 2T drives, so Here is what sfdisk says: Disk /dev/sda: 243201 cylinders, 255 heads, 63 sectors/track Old situation: Units = cylinders of 8225280 bytes, blocks of 1024 bytes, counting from 0 Device Boot Start End #cyls #blocks Id System /dev/sda1 * 0+ 32- 33- 262144 fd Linux raid autodetect start: (c,h,s) expected (0,32,33) found (0,36,33) end: (c,h,s) expected (32,194,34) found (41,214,48) /dev/sda2 32+ 658- 626- 5023744 fd Linux raid autodetect start: (c,h,s) expected (32,194,35) found (41,214,49) end: (c,h,s) expected (658,48,30) found (842,210,16) /dev/sda3 658+ 243201- 242544- 1948227672 fd Linux raid autodetect start: (c,h,s) expected (658,48,31) found (842,210,17) end: (c,h,s) expected (1023,254,63) found (169,217,56) But in my attempt to install, I used this geometry: fdisk -H 224 -S 56 /dev/sda Disk /dev/sda: 2000.4 GB, 2000398934016 bytes 224 heads, 56 sectors/track, 311465 cylinders Units = cylinders of 12544 * 512 = 6422528 bytes Sector size (logical/physical): 512 bytes / 512 bytes I/O size (minimum/optimal): 512 bytes / 512 bytes Disk identifier: 0xab83344a Device Boot Start End Blocks Id System /dev/sda1 * 1 42 262144 fd Linux raid autodetect Partition 1 does not end on cylinder boundary. /dev/sda2 42 843 5023744 fd Linux raid autodetect Partition 2 does not end on cylinder boundary. /dev/sda3 843 311466 1948227672 fd Linux raid autodetect Partition 3 does not end on cylinder boundary. using the livedDVD: cat /proc/mdstat Personalities : [raid0] [raid1] [raid6] [raid5] [raid4] [raid10] md125 : active raid1 md127p1[0] 262080 blocks [2/1] [U_] md126 : active raid1 md127p2[0] 5023680 blocks [2/1] [U_] md127 : active raid1 sdb[1] sda[0] 1948227584 blocks [2/2] [UU] mdadm -E /dev/sda1 /dev/sda1: Magic : a92b4efc Version : 0.90.00 UUID : 8939604f:676aa8df:cb201669:f728008a (local to host livecd) Creation Time : Thu Apr 14 14:10:56 2011 Raid Level : raid1 Used Dev Size : 262080 (255.98 MiB 268.37 MB) Array Size : 262080 (255.98 MiB 268.37 MB) Raid Devices : 2 Total Devices : 1 Preferred Minor : 125 Update Time : Wed Jul 27 17:25:15 2011 State : clean Active Devices : 1 Working Devices : 1 Failed Devices : 1 Spare Devices : 0 Checksum : f7f2bc6f - correct Events : 20 Number Major Minor RaidDevice State this 0 259 0 0 active sync /dev/md/125_0p1 0 0 259 0 0 active sync /dev/md/125_0p1 1 1 0 0 1 faulty removed It has been suggested kernel >=2.6.37 will have (better?) support for 4k sectors disks [1]. SOOOOOOOOOOOOOOO Should I just start over? (If so, what docs do I follow?) Or should I first try to salvage the installation from last april (chroot and install a newer kernel? [1] http://forums.funtoo.org/viewtopic.php?pid=869