Poster's note : people seem to like the CO2-reuse content, even though it's
only obliquely related to geoengineering. Let me know if you don't want it
anymore.

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PNAS > vol. 113 no. 17 >Katherine Bourzac,  4545–4548
News Feature: Liquid sunlight
Katherine Bourzac, Science Writer

Fuels created by artificial photosynthesis are getting much closer to
reality.

On a bench in a laboratory at Berkeley sits a device designed to make the
ultimate green fuel. The stainless steel chamber, festooned with gaskets,
nuts and bolts, and glass windows, looks like some kind of steam-punk
aquarium. Inside, arrays of nanowire electrodes and bacterial colonies are
using the light to turn water and carbon dioxide into methane, the main
component in natural gas. This is one of the best attempts yet to realize
the simple equation: sun + water + carbon dioxide = sustainable fuel.

Solar power is already a success story, but the electricity generated by
photovoltaic panels can’t do every job. It is not much use in the tank of
an airplane, for example. Three-quarters of the energy people use today is
in the form of liquid and gaseous fuels, so the renewable energy portfolio
needs fuels too.

That is why chemists are trying to copy plants. Through photosynthesis,
plants take in carbon dioxide, water, and sunlight, and turn it into the
chemicals they need, with oxygen as the only byproduct. For decades,
scientists have wondered: Can we take a leaf out of the plant’s playbook,
and grow our fuels and chemicals?

Last year brought cause for optimism, as researchers made three advances
toward practical solar fuels. “When people see what we’ve done, they will
realize it’s not pie-in-the-sky anymore,” says Daniel Nocera, a professor
of chemistry at Harvard University. Now with the implications of climate
change looming, competing researchers are advancing their prototypes and
racing to not only prove technological success but also show marketplace
viability.

Planting the Seeds

The first step in the complex chemistry performed by plants is to split
water into hydrogen and oxygen. Chlorophyll and other pigments absorb
light, which excites electrons. These electrons are passed along a chain of
molecules, which use them to pry water molecules apart.

Splitting water is also central to artificial photosynthesis. This can be
an end in itself, because hydrogen can be used as a fuel or it can be a
first step toward more energy-dense hydrocarbon fuels, such as methane and
ethanol.

Researchers have been working to make solar fuels since the 1970s. The
inspiration came in 1972, when Akira Fujishima at Kanagawa University and
Kenichi Honda at the University of Tokyo showed that two electrodes—one
titanium dioxide and the other platinum—would catalyze the splitting of
water when illuminated with visible light (1).

In Fujishima and Honda’s system, photons hit the titanium dioxide and
create pairs of negative and positive charges: electrons and holes. The
electrons flow through a wire to the platinum electrode, whereas the holes
grab fresh electrons from water molecules at the surface of the titanium
electrode, splitting the molecules into hydrogen ions and oxygen. The
hydrogen ions migrate through the liquid to the platinum site, where they
complete the circuit and recombine with electrons to form molecules of H2.

Along with the oil crisis of 1973, this work inspired many young scientists
to work on artificial photosynthesis. Arthur Nozik was among them. “I saw
that paper and I got interested in solar power,” he recalls. Nozik was one
of the founding researchers at what would become the National Renewable
Energy Laboratory in Boulder, Colorado, where he began working on new
electrode designs for water splitting.

This schematic shows the basic approach of artificial photosynthesis
projects being pursued by the US Department of Energy-funded JCAP. A top
membrane absorbs light, CO2, and water while allowing oxygen to escape.
Selected molecules embedded in an inner membrane catalyze reactions to
produce fuel. The base layer wicks the fuel away. Image courtesy of the
Joint Center for Artificial Photosynthesis, copyright Caltech.

Hydrogen Hopes

This first wave of enthusiasm soon passed as the price of oil came down and
the budget for renewable energy research was cut during the Reagan
administration. But Nozik and a few others kept the flame alight.

Then in 1998, John Turner at the National Renewable Energy Laboratory
provided a sign that this work was paying off, with an electrode system
that could split water with 12.4% efficiency (2). This was another turning
point, and as the risks of climate change became clearer in the early
2000s, more researchers jumped back in.

One of the first aims was to find an alternative to expensive platinum
electrodes. So researchers have been working to squeeze higher efficiency
out of more abundant materials, including nickel and molybdenum sulfides.
The Joint Center for Artificial Photosynthesis (JCAP), a Department of
Energy program housed at the California Institute of Technology (Caltech),
has tested hundreds of thousands of new catalysts, and their results are
promising. Some of their discoveries match the performance of platinum; one
of the best is a compound of cobalt and molybdenum (3).

These catalysts are now being used in a slightly different approach from
Fujishima and Honda’s. Instead of using light directly, water can be split
by plugging electrodes into a source of electrical power. The current then
drives the same reactions that were set off by the charge-splitting effect
of the photons. And if you generate that electrical power using a solar
cell, you have a renewable source of fuel.

In August (4), chemist Leone Spiccia at Monash University in Victoria,
Australia, demonstrated such a two-part system that could possibly compete
in a tough market; it also broke efficiency records. Spiccia used
high-performance triple-junction solar cells to generate electricity. The
electricity passes through nickel-foam electrodes to catalyze water
splitting. The system converts solar energy into hydrogen fuel with an
efficiency of 22%. Spiccia is now working on reducing inefficiencies in the
connections between the parts, and he believes that an overall efficiency
of 28% or 30% is possible.

But being green is only one argument for a technology; it also has to make
economic sense. Triple-junction solar cells are expensive, so Spiccia’s
system might need subsidies to compete with dirtier sources of hydrogen.

Today, hydrogen is primarily made by steam reforming of methane, an
energy-intensive but inexpensive process. Hydrogen made this way costs
about $2 per kilogram, says Nathan Lewis, a chemist at Caltech and the
former director of JCAP at Caltech. Making hydrogen using electrolysis fed
by conventional solar cells would come in at around $5 to $7 per kilo, he
estimates. Spiccia hasn’t done a full cost analysis but readily admits
hydrogen made using his prototype would be more expensive than what is on
the market today. There’s much room for improvement in his first demo
system.

Lewis favors a design that eliminates the need for a separate solar cell.
As part of JCAP, he developed a water-splitting system with electrodes that
are something like submerged photovoltaic panels. His system looks like a
sealed reactor full of water, illuminated from the outside, shiny
photodiodes within. As in an ordinary solar cell, light strikes a
semiconductor, generating electrons and positively charged “holes.” But
rather than funnel these off to an electrical grid or a battery, the JCAP
device passes them directly to catalysts to split water.

One of Lewis’s main challenges has been making a solar cell that will not
break down underwater. The key to this was a thin protective layer of
titanium dioxide a few nanometers thick. In August, the group published the
results of their reactor design, which can produce hydrogen fuel with 10%
efficiency (5).

Lewis explains his long-term vision for hydrogen production: a system that
would use printable materials to make large-area, flexible reactors that
can be deployed cheaply. “We want to make something simple enough to spray
onto your house,” he says. That ultimate goal is still a big basic
materials science and research problem.

In the meantime, Lewis is motivated by trying to get something realistic to
market as soon as possible, he says. For him, that’s a solar fuel system
that makes hydrogen.

Hydrogen isn’t the ideal fuel, as almost all our existing infrastructure is
built for more energy-dense options, like gasoline and methane. One
immediate benefit of having a clean source of hydrogen would be for
sustainable production of ammonia for fertilizer, which is made by
combining nitrogen and hydrogen. Hydrogen can also power fuel cells, and
above all, it can be used as a starting point for other reactions. “I think
of hydrogen as a way to upgrade things,” says Jens Norskov, professor of
photon science at Stanford University.

Green Gas

Still, it would be more efficient if an artificial leaf could produce more
energy-dense fuels directly, by using carbon dioxide as a feedstock. Carbon
dioxide can be captured from power plants, and the aim of many projects is
to then store the gas. It would be much more useful to convert the stuff
into a transportation fuel or a high-value chemical.

Harry Atwater, now director of JCAP, says methanol or ethanol would be good
options. Ethanol is already blended into fuel, and there are efficient ways
to convert methanol into gasoline. But generating even these relatively
simple hydrocarbons is much harder than splitting water.

That’s because the chemistry is much more complex. Splitting a molecule of
water takes four electrons, says Norskov. Making the simple hydrocarbon
methane is a reaction involving eight electrons, each with different
energies, which have to be shuffled around through several steps to create
the single-carbon molecule.

What chemists can’t easily do in the laboratory, leaves do with ease:
making complex sugars and other organic molecules. Nature uses 3D enzymes
to wrangle all of the ingredients, roping them together to make all of the
intermediate reactions and electron transfers happen in order. These
delicate natural catalysts are rapidly damaged by the energetic process,
and are nearly continuously rebuilt and replaced by plant cells. Synthetic
catalysts must either heal themselves somehow—an idea Nocera has been
working on—or be incredibly durable, made out of hard materials. Designing
a self-healing or durable catalyst that can pull off all this chemistry is
tremendously challenging. “There’s nothing that works even close to well
enough,” says Norskov.

Perhaps the greatest challenge for constructing the artificial leaf is
matching the specificity of plant enzymes. The natural proteins can produce
very specific products, such as pure methane, whereas synthetic catalysts
tend to churn out an unpredictable medley of carbon-containing compounds.

Building with Bacteria

Instead of waiting for synthetic chemists to match nature’s wonders, some
chemists have recruited bacteria to help do the job. Peidong Yang, at the
University of California, Berkeley, has made a complete solar fuels system
with what he calls living catalysts. His system uses nanowire electrodes,
which are in principle similar to Fujishima and Honda’s work, and Turner’s
as well. But because they have nanowire-carpeted surfaces rather than
smooth ones, these electrodes can both absorb more light and hold more
catalyst in a given area than earlier ones. That means they can better keep
up with solar flux, and get the energy from more photons converted into
more electrons that can split more water. One electrode has nanowires
paired with a synthetic catalyst; another is seeded with bacteria.

A design published recently in PNAS makes methane (6). This set-up uses a
double-chambered reactor.“I don’t know whether a synthetic catalyst or a
bacterial one will win out.”—Peidong YangIn one windowed chamber, the anode
splits water to make oxygen gas and hydrogen ions, the same basic process
other researchers have exploited. In a second chamber, a cathode coated
with a nickel catalyst brokers a reaction between the hydrogen ions and
electrons to make dissolved hydrogen gas.Methanosarcina barkeri bacteria,
acting as living catalysts, take up that gas and combine it with CO2 to
make methane. The process is highly efficient: 86% of the electrons
produced by splitting water are used in the methane-producing reaction. The
methane bubbles out of the water and is then captured. It’s too early to
make firm predictions about the commercial cost of a large-scale system of
this kind, but bacteria are already routinely used to brew alcohol and even
drugs in large vats. And there is a product that uses an analogous
combination of human chemistry and bacterial smarts, the semisynthetic
malaria drug artemisinin made by Sanofi (7).

Another of Cui’s designs uses a strain of bacteria that produces acetate.
That acetate is then eaten by genetically engineeredEscherichia coli that
can convert it into plastics or butanol. Yang is collaborating with
synthetic biologist Michelle C. Y. Chang, who is developing strains of
bacteria that can both generate a greater variety of chemicals and live in
the reactor. At Harvard, Nocera and synthetic biologist Pamela Silver are
also working on a design that uses microbes (8). Their efficiency is
better; so far they’ve made isopropanol but they’re also working on more
widely used fuels.

The Price of Sustainable Fuel

Norskov and others are excited to see these new ideas achieving success in
prototypes. Just as researchers have had to move on from platinum
catalysts, they may end up using microbial partners for complete artificial
photosynthesis, if that turns out to work better.

“I don’t know whether a synthetic catalyst or a bacterial one will win
out,” says Yang. A chemist at heart, he favors an all-inorganic system.
Bacteria are sensitive to pH, temperature, and other environmental factors,
all of which puts a certain strain on the design of the engineered
components. But bacteria can do chemistry that synthetic catalysts can’t,
so it’s worth babying them. Today bacteria are the best, he says. Maybe
they’ll be a stepping stone to a fully synthetic system.

These three recent successes—Spiccia’s record-breaking electrolysis, JCAP’s
integrated cell, and Yang and Nocera’s full photosynthesis systems—are
cause for hope. Still, demonstrating a laboratory prototype is very
different from confronting the complex economic realities of the energy
markets. If and when solar fuels are first introduced, they are sure to be
more expensive than fossil fuels, so researchers may need to show that
costs can come down further before companies get involved.

Beyond the basic science, it will be a question of political will, as
climate change policy remains contentious. “We’re going to need some help
on the policy side,” says Atwater. A carbon tax would help, as would
subsidies for companies interested in commercializing these technologies.
“The science and the politics are mixed together,” says Nozik. “The
question is: are we going to run out of time?”

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