----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----
Tom, before I repaired my header tank I used to get the worst headaches
every time I'd fly and the taste buds on the tip of my tong would go dead
for the rest of the day.  Took me some time to figure out that a tiny bit
of avgas was seeping from around a few of the rivet heads on the bottom of
the tank.  Thank goodness for the blue die or I'd probably never have
found the leak.  2 munch exposer ta fums can cass bain demage... 

----- Original Message ----- 
From: Tom  <mailto:[EMAIL PROTECTED]> Garden 
To: [EMAIL PROTECTED] 
Sent: Friday, January 18, 2002 2:28 PM
Subject: Re: [COUPERS-TECH] Tank repair

When I bought mine it had putty under the nose tank. After a month or two,
it started to smell, to the point of needing the top open when flying.
Nothing like the smell of gasoline when flying to brighten your day.
 
Tom Garden

----- Original Message ----- 
From: Bill  <mailto:[EMAIL PROTECTED]> DuCharme 
To: Coupers Tech <mailto:[EMAIL PROTECTED]>  
Sent: Friday, January 18, 2002 9:23 AM
Subject: [COUPERS-TECH] Tank repair

----[Please read http://ercoupers.com/disclaimer.htm before following any
advice in this forum.]----
Scott, I'll try to keep this short. Yes there are a number of ways to fix
this without pulling the tank.  Best results are as follows.  Completely
drain the header tank...  Leave the cap off for a few days to let any
excess fuel evaporate.  Buy yourself some Miracle paint from JCWhitney's
on-line catalog.  The black works the best as it's a little thicker than
the clear.  OK, now for the hard part.  Crawl under the dash....   Lightly
sand the rivet heads and an area about 1 inch in diameter around each
rivet.  Wipe clean with tack cloth and a little rubbing alcohol.  Then
apply as many coats of the miracle paint as you care to apply.  I'd put at
least 4 coats on and 6 or 8 would be even better.  This will stop the
leaking rivets.  If they start leaking again in 4 or 5 years.  Remove the
old glue using a chemical paint stripper and repeat the process.  This
will work on your wing tanks too.  
 
In the mean time save up your money and have your tanks rebuilt. 

Bill W. DuCharme

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