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Hi Matthew.
Leaky tanks in our Ercoupes are generally a bad thing.

When my brothers tanks where seeping a little we found after taking them
out and cleaning, that due the
years of abundance the collected water did its work and both tanks had big
holes right above the water
sumps.
I could find no one willing to weld it , the mechanics told me it can't be
welded because the tanks are
made from heat treated material.
No one, no one was willing to even look at the tanks.
The few tanks I got offered by friendly , helpful people were also
corroded and in need of an overhaul
sooner or later.

Buying new tanks from Univair is not possible , at least not for the 415
line, but they do have
tanks for Alons (120 -48145 ercoupe fuselage tank $1,350.0) for a steep
price.

Someone (Maynard) then gave me a tip on asking Mr. Wright Junior for help.
To my surprise he did not refuse our items for repair, made it fit into
his tight schedule and did not
even charge half as much as the new tanks would have cost us. We got back
some clean overhauled tanks
which will hold for at least another 50 years.
He mentioned that he can fix almost any tank you give him. He also said
that when the rivets on the
bottom start popping then this is mostly due to corrosion and the tank is
due for an overhaul.
The tanks have to be taken apart (drill out all rivets) cleaned and
corrosion treated, maybe patched by
welding (carefully) and then riveted back together with the gray sealer (I
forgot the name) in the
seams. A lot of work which if you have your mechanic do it will make your
tanks some very expensive
collector items.

So if you find corrosion making them leak plan to contact Mr. Wright
Junior.

If just one rivet popped then you might get away with having your mechanic
re-rivet  that one. That is
a 10 minute Job for your A&P.

It all depends on where the gas is leaking from.

I found that sloshing the tank will only give you temporarily relief  and
in the end will make things
worse, since the corrosion is not stopped and creeps ahead , making even
bigger holes.

This was the case in our troubled tanks, where the sloshing compound was
lose at several  the points
and especially where the corrosion was . Worse to worse the lose compound
was building excellent water
pockets, which then accelerated the corrosion process even more.

However John wright Junior can give you more insights on that. The Coupe
Capers have his number and so
might some people of this list. I misplaced it, sorry.

But before you call let your mechanic check how big the damage is, the
best is by taking out the tank,
which as I remember now is a cruelsome procedure because one has to remove
the wing fairings, which are
screwed on with gazillions of screws of which the lower ones you can only
reach after taking out the
floor board - another painful procedure.

When I did this for our tanks I had this thought that it would be probably
easier to remove the wings
and slide out the tanks to the side ...

One good thing to mention is that you then gain access to the center spar
quiet easy  for a corrosion
check.


Hartmut






Matthew Lockwood wrote:

> ----[Please read http://ercoupers.com/disclaimer.htm before following
any advice in this forum.]----
>
> Hi Folks,
>
> My left wing tank is leaking gas.  Apparently, this isnt that uncommon.
Can
> anyone educate me on this?  What is the hours it will require the A&P to
fix
> it.  Is it generally a leak that requires a patch, or replacement of the
> tank?
>
> Any info is helpful.
>
> Thanks,
>
> Matt
> 46C/D
> N2864H
>
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