http://thebulletin.org/fast-reactor-any-cost-perverse-pursuit-breeder-reactors-india10124

OPINION

3 NOVEMBER 2016

A fast reactor at any cost: The perverse pursuit of breeder reactors in India

M. V. Ramana

Ramana has a doctorate in theoretical physics and is currently
appointed jointly with the Nuclear Futures Laboratory and the Program
on Science and Global Security, both at Princeton University, where he
works on the future of nuclear energy in the context of climate change
and nuclear disarmament. He is the author of The Power of Promise:
Examining Nuclear Energy in India. Ramana is a former member of the
Bulletin's Science and Security Board and a member of the
International Panel on Fissile Materials. He is the recipient of a
Guggenheim Fellowship, and the Leo Szilard Award from the American
Physical Society.

In October 2016, Japan’s science and technology ministry announced
that it was going to start decommissioning its Monju fast breeder
reactor in 2020. Monju had a troubled history, and the decision to
shut it down was in line with decisions in the United States and
Western European countries to cancel their breeder reactor
programs—which had come to be seen as unnecessary, unsafe, or
uneconomical. (When something as expensive as a nuclear reactor is
shut down, countries typically do not explicitly use words like
“unsafe” or “unnecessary” or “uneconomical” in their official
statements. Nevertheless, one can read between the lines of the
documents issued by their public relations departments.)

In contrast, in October 2016, the chairman of India’s Atomic Energy
Commission announced that the country’s Prototype Fast Breeder Reactor
(PFBR) will be commissioned next year, with six more breeder reactors
planned. Projections for the country’s nuclear capacity produced by
India’s Department of Atomic Energy (DAE) call for constructing
literally hundreds of breeder reactors by mid-century. For a variety
of reasons, these projections will not materialize, making the pursuit
of breeder reactors wasteful.

But first, some history. The DAE’s fascination with breeder reactors
goes back to the 1950s. The founders of India’s atomic energy program,
in particular physicist Homi J. Bhabha, did what most people in those
roles did around that time: portray nuclear energy as the inevitable
choice for providing electricity to millions of Indians and others
around the world. At the first major United Nations-sponsored meeting
in Geneva in 1955, for example, Bhabha argued for “the absolute
necessity of finding some new sources of energy, if the light of our
civilization is not to be extinguished, because we have burnt our fuel
reserves. It is in this context that we turn to atomic energy for a
solution… For the full industrialisation of the under-developed
countries, for the continuation of our civilization and its further
development, atomic energy is not merely an aid; it is an absolute
necessity.” Consequently, Bhabha proposed that India expand its
production of atomic energy rapidly.

There was a problem though. India had a relatively small amount of
good quality uranium ore that could be mined economically, at least
based on what was known at that time. But it was known that the
country did have large reserves of thorium, a radioactive element that
was considered a “great potential source of energy.” But despite all
the praises one often hears about it, thorium has a major shortcoming:
It cannot be used to fuel a nuclear reactor directly but has to first
be converted into the chain-reacting element uranium-233, through a
series of nuclear reactions. To produce uranium-233 in large
quantities, Bhabha proposed a three-step plan that involved starting
with the more readily available uranium ore. The first stage of this
three-phase strategy involves the use of uranium fuel in heavy water
reactors, followed by reprocessing the irradiated spent fuel to
extract the plutonium. In the second stage, the plutonium is used to
provide the startup cores of fast breeder reactors, and these cores
would then be surrounded by “blankets” of either depleted or natural
uranium to produce more plutonium. If the blanket were thorium, it
would produce chain-reacting uranium-233. Finally, the third stage
would involve breeder reactors using uranium-233 in their cores and
thorium in their blankets. Breeder reactors, therefore, formed the
basis of two of the three stages.

Bhabha was hardly alone in thinking of breeders. The first breeder
reactor concept was developed by Leό Szilárd in 1943, who was
responding to concerns, shared by colleagues who were engaged in
developing the first nuclear bomb, that uranium would be scarce. The
idea of a phased program involving uranium and thorium had also been
proposed in October 1954 by François Perrin, the head of the French
Atomic Energy Commission, who argued that France will “have to use for
power production both primary reactors [using natural or slightly
enriched uranium] and secondary breeder reactors [fast neutron
plutonium reactors] … in the slightly more distant future … this
second type of reactor … may be replaced by slow neutron breeders
using thorium and uranium-233. We have considered this last
possibility very seriously since the discovery of large deposits of
thorium ores in Madagascar.” (At that time, Madagascar was a French
colony, achieving independence only in 1960.)

That was then. In the more than 60 years that have passed since the
adoption of the three-phase plan, we have learned a lot about breeder
reactors. Three of the important lessons are that fast breeder
reactors are costly to build and operate; they have special safety
problems; and they have severe reliability problems, including
persistent sodium leaks.

These problems were observed in countries around the world, and have
not been solved despite spending over $100 billion (in 2007 dollars)
on breeder reactor research and development, and on constructing
prototypes.

India’s own experience with breeders so far consists of one, small,
pilot-scale fast breeder reactor, whose operating history has been
patchy. The budget for the Fast Breeder Test Reactor (FBTR) was
approved by the Department of Atomic Energy in 1971, with an
anticipated commissioning date of 1976. But it was October 1985 before
the reactor finally attained criticality, and a further eight years
(i.e., 1993) elapsed before its steam generator began operating. The
final cost was more than triple the initial cost estimate. But the
reactor’s troubles were just beginning.

The FBTR’s operations have been marred by several accidents of varying
intensity. Dealing with even relatively minor accidents has been
complicated, and the associated delays have been long. As of 2013, the
FBTR had operated for only 49,000 hours in 26 years, or barely 21
percent of the maximum possible operating time. Although the FBTR was
originally designed to generate 13.2 megawatts of electricity, the
most it has achieved is 4.2 megawatts. But rather than realizing that
the FBTR’s performance was typical of breeders elsewhere and learning
the appropriate lesson—that they are unreliable and susceptible to
shutdowns—the DAE terms this history as demonstrating a “successful
operation of FBTR” and describes the “development of Fast Breeder
Reactor technology” as “one of the many salient successes” of the
Indian nuclear power program.

Even before the Fast Breeder Test Reactor had been constructed,
India’s Department of Atomic Energy embarked on designing a much
larger reactor, the previously mentioned Prototype Fast Breeder
Reactor, or PFBR. Designed to generate 500 megawatts of electricity,
the PFBR would be nearly 120 times larger than its testbed cousin, the
FBTR. The difficulties of such scaling-up are apparent when one
considers the French experience in building the 1,240 megawatt
Superphenix breeder reactor; that reactor was designed on the basis of
experience with both a test and a 250-megawatt demonstration reactor
and still proved a complete failure. Nonetheless, the DAE pressed on.

Full steam ahead. Work on designing the PFBR started in 1981, and
nearly a decade later, the trade journal Nucleonics Week reported that
the Indian government had “recently approved the reactor’s preliminary
design and … awarded construction permits” and that the reactor would
be on line by the year 2000.

That was not to be. After multiple delays, construction of the PFBR
finally started in 2004; then, the reactor was projected to become
critical in 2010. The following year, the director announced that the
project “will be completed 18 months ahead of schedule.”

The saga since then has involved a series of delays, followed by
promises of imminent project completion. The current promise is for a
2017 commissioning date. Regardless of whether that happens, the PFBR
has already taken more than twice as long to construct as initially
projected. Alongside the lengthy delay comes a cost increase of nearly
63 percent—so far.

Even at the original cost estimate, and assuming high prices for
uranium ($200 per kilogram) and heavy water (around $600 per
kilogram), my former colleague J. Y. Suchitra, an economist, and I
showed several years ago that electricity from the PFBR will be about
80 percent more expensive in comparison with electricity from nuclear
power plants based on the heavy water that the DAE itself is building.
These assumptions were intended to make the PFBR look economically
more attractive than it really will be. A lower uranium price will
make electricity from heavy water reactors cheaper. On the global
market, current spot prices of uranium are around $50 per kilogram and
declining; they have not exceeded $100 per kilogram for many years.
Likewise, the heavy water cost assumed was quite high; the United
States recently purchased heavy water from Iran at a cost of $269 per
kilogram instead of the $600 per kilogram assumed figure.

The calculation also assumed that breeder reactors operate extremely
reliably, with a load factor of 80 percent. (Load factors are the
ratio of the actual amount of electrical energy generated by a reactor
to what it should have produced if it had operated at its design level
continuously.) No breeder reactor has achieved an 80 percent load
factor; by comparison, in the real world the UK’s Prototype Fast
Reactor and France’s Phenix had load factors of 26.9 percent and 40.5
percent respectively.

Consequently, even with very optimistic assumptions about the cost and
performance of India’s Prototype Fast Breeder Reactor, and the
deliberate choice of high costs for the inputs used in heavy water
reactors, the PFBR cannot compete with nuclear electricity from the
others kinds of reactors that India’s Department of Atomic Energy
builds. With more realistic values and after accounting for the
significant construction cost escalation, electricity from the
Prototype Fast Breeder Reactor could be 200 percent more expensive
than that from heavy water reactors.

But such arguments don’t resonate with DAE officials. As one unnamed
official told sociologist Catherine Mei Ling Wong, “India has no
option … we have very modest resources of uranium. Suppose tomorrow,
the import of uranium is banned … then you will have to live with this
modest uranium. So … you have to have a fast reactor at any cost.
There, economics is of secondary importance.” This argument is
misleading because India’s uranium resource base is not a single fixed
number. The resource base increases with continued exploration for new
deposits, as well as technological improvements in uranium extraction.
In addition, as with any other mineral, at higher prices it becomes
economic to mine lower quality and less accessible ores. In other
words, if the price offered for uranium is higher, the amount of
uranium available will be larger, at least for the foreseeable future.

One must keep these factors in mind when making economic comparisons
between breeder reactors and heavy water reactors. Even for the
earlier set of assumptions, without the dramatic cost increase of the
PFBR factored in, breeders become competitive only when uranium prices
exceeded $1,375 per kilogram—a truly astronomical figure, given the
current spot price of $50 per kilogram. Significantly larger
quantities of uranium will become available at such a price. In other
words, the pursuit of breeder reactors will not be economically
justified even when uranium becomes really, really scarce—which is not
going to happen for decades, perhaps even centuries, given that
nuclear power globally is not growing all that much.

The DAE, of course, claims that future breeder reactors will be
cheaper. But that decline in costs will likely come with a greater
risk of severe accidents. This is because the PFBR, and other breeder
reactors, are susceptible to a special kind of accident called a core
disassembly accident. In these reactors, the core where the nuclear
reactions take place is not in its most reactive—or energy
producing—configuration. An accident involving the fuel moving around
within the core, (when some of it melts, for example) could lead to
more energy production, which leads to more core melting, and so on,
potentially leading to a large, explosive energy release that might
rupture the reactor vessel and disperse radioactive material into the
environment. The PFBR, in particular, has not been designed with a
containment structure that is capable of withstanding such an
accident. Making breeder reactors cheaper could well increase the
likelihood and impact of such core disassembly accidents.

What of the DAE’s projections of large numbers of breeder reactors to
be constructed by mid-century? It turns out that the methodology used
by the DAE in its projections suffers from a fundamental error, and
the DAE’s calculations have not accounted properly for the future
availability of plutonium that will be necessary to construct the
many, many breeder reactors the DAE proposes to build. What the DAE
has omitted in its calculations is the lag period between the time a
certain amount of plutonium is committed to a breeder reactor and when
it reappears (along with additional plutonium) for refueling the same
reactor, thus contributing to the start-up fuel for a new breeder
reactor. A careful calculation that takes into account the constraints
flowing from plutonium availability leads to drastically lower
projections. The projections could be even lower if one takes into
account the potential delays because of infrastructural and
manufacturing problems. The bottom line: Even if all was going well,
the breeder reactor strategy will simply not fulfill the DAE’s hopes
of supplying a significant fraction of India’s electricity.

Ulterior motives? For all the praises it sings of breeder reactors,
there is one reason for its attraction to the PFBR that the DAE does
not talk much about, except indirectly. Consider this interview by the
Indian Express, a national newspaper, with Anil Kakodkar,
then-secretary of the DAE, about the US-India nuclear deal: “Both from
the point of view of maintaining long-term energy security and for
maintaining the minimum credible deterrent, the fast breeder programme
just cannot be put on the civilian list. This would amount to getting
shackled and India certainly cannot compromise one [security] for the
other.” (There is some code language here. “Minimum credible
deterrent” is a euphemism for India’s nuclear weapons arsenal. “Put on
the civilian list” means that the International Atomic Energy Agency
will not safeguard the reactor, and so it is possible for fissile
materials from the reactor to be diverted to making nuclear weapons.)

What this points to is the possibility that breeder reactors like the
PFBR can be used as a way to quietly increase the Department of Atomic
Energy’s weapons-grade plutonium production capacity several-fold. But
as mentioned earlier, this is not a reason that the DAE likes to
publicly admit. Nevertheless, the significance of keeping the PFBR
outside of safeguards has not been lost, especially on Pakistan.

Breeder reactors have always underpinned the DAE’s claims about
generating large quantities of electricity. That promise has been an
important source of its political power. For this reason, India’s DAE
is unlikely to abandon its commitment to breeder reactors. But given
the troubled history of breeder reactors, both in India and elsewhere,
the more appropriate strategy to follow would be to simply abandon the
three-phase strategy. The DAE’s reliance on a technology shown to be
unreliable suggests that the organization is incapable of learning the
appropriate lessons from its past and makes it more likely that
nuclear power will never become a major source of electricity in
India.



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Peace Is Doable

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