Thank you Mr Jeff
Thanks for quick replay. Actual problem has more stocks (10 to 15 different
lengths with 500 quantities) and demands (10 to 15 different lengths with 200
quantities).
I am new to GLPK-Mathprog . It will take some time to learn things. I know VB /
Excel VBA.
I do not understand matter you have mention in second paragraph. It is my fault
as I am new to this subject. (OR & GLPK)
AS per you “Larger problems would require more care. In particular, stock
cutting is often solved using a column generation.” Can you provide some more
information for the same?
For below small data it took 413 Seconds. Can we reduce time using “column
generation”?
param : PRODUCTS : pLength demand :=
'110m' 110 1
'107m' 107 6
'105m' 105 4
'103m' 103 3
'100m' 100 2
'96m' 96 4
'94m' 94 1
'91m' 91 3
'86m' 86 3
'78m' 78 2
'76m' 76 2
'69m' 69 5;
param : RAW : rLength avail :=
'280m' 280 14;
Thanks
Niitn Patel
From: Jeffrey Kantor [mailto:[email protected]]
Sent: Sunday, March 10, 2013 1:57 AM
To: [email protected]
Cc: GLPK
Subject: Re: [Help-glpk] Stock Cutting problem
This is a relatively small scale problem so it can be solved as the assignment
of product pieces to stock pieces. Appended below is a MathProg solution which
you can cut and paste into http://MathP.org or
http://www.nd.edu/~jeff/mathprog/mathprog.html for testing. This solution uses
indexed sets to enumerate the individual product and stock pieces of materials.
For the given data is no waste piece could be less than 1 meter, so it isn't
necessary to consider the issue of minimizing small scrap. That could be
handled with an additional binary variable for each piece of raw material, but
wasn't necessary given the problem data. Another aspect is that minimizing the
number of pieces cut leaves a lot of solution symmetries. The computation is
faster by introducing weights, which has the nice side effect of producing a
'no-waste' solution for the given problem data.
Larger problems would require more care. In particular, stock cutting is often
solved using a column generation.
Jeff
# Stock Cutting Problem
# Product catalog
set PRODUCTS;
param pLength{PRODUCTS};
param demand{PRODUCTS};
# Raw Materials
set RAW;
param rLength{RAW};
param avail{RAW};
# Set of production pieces indexed by products
set Q{p in PRODUCTS} := 1..demand[p] ;
# Set of stock pieces indexed by raw materials
set S{r in RAW} := 1..avail[r];
# Cutting assignments
var y{p in PRODUCTS, q in Q[p], r in RAW, s in S[r]} binary;
# Indicator if an item of raw material is used
var u{r in RAW, s in S[r]} binary;
# Length of waste from each piece of raw material
var w{r in RAW, s in S[r]} >= 0;
# Cut each product piece only once
s.t. A{p in PRODUCTS, q in Q[p]} : sum{r in RAW, s in S[r]} y[p,q,r,s] = 1;
# For each product, cut enough pieces to exactly meet demand
s.t. B{p in PRODUCTS} : sum{q in Q[p], r in RAW, s in S[r]} y[p,q,r,s] =
demand[p];
# For each piece of raw material, do not exceed length
s.t. C{r in RAW, s in S[r]} :
sum{p in PRODUCTS, q in Q[p]} pLength[p]*y[p,q,r,s] + w[r,s] = rLength[r];
# Determine if a piece of raw material is used.
s.t. D{r in RAW, s in S[r]} : 15*u[r,s] >= sum{p in PRODUCTS, q in Q[p]}
y[p,q,r,s];
# Minimize number of bars, with weights to favoring long pieces
minimize NumberOfBars: sum{r in RAW, s in S[r]} rLength[r]*u[r,s];
solve;
printf "Cutting Plan\n";
for {r in RAW} : {
printf " Raw Material Type %s \n", r;
for {s in S[r]} : {
printf " Piece %g : Remainder = %2g : Cut products ", s, w[r,s];
for {p in PRODUCTS} : {
for {q in Q[p] : y[p,q,r,s]} : {
printf "%s ", p;
}
}
printf "\n";
}
printf "\n";
}
printf "Production Plan\n";
for {p in PRODUCTS} : {
printf " Product %s \n", p;
for {q in Q[p]} : {
printf " Piece %g : Cut from stock ", q;
for {r in RAW} : {
for {s in S[r] : y[p,q,r,s]} : {
printf "%s ", r;
}
}
printf "\n";
}
printf "\n";
}
data;
param : PRODUCTS : pLength demand :=
'7m' 7 3
'6m' 6 2
'4m' 4 6
'3m' 3 1 ;
param : RAW : rLength avail :=
'15m' 15 3
'10m' 10 3;
end;
On Sat, Mar 9, 2013 at 12:07 PM, Nitin Patel <[email protected]> wrote:
How to solve stock cutting problem with multiple length stock available and
demand is under.
Stock length available---
15 m – 3 Numbers
10 m – 3 Numbers
Demand---
7m – 3 Numbers
6m – 2 Numbers
4m – 6 Numbers
3m – 1 Number
How to solve it so that minimize wastage
We should utilize minimum number of stocks
If unused length is more than 0.5 m then we can utilize it for next cutting
schedule and it is not wastage.
Thanks
Nitin patel
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