This "Playa Box" is essentially what I did this year.  Overall a great
structure.  Solid, low material needs and cost, decent thermally, no
synthetic material at all.
I created a frame using 2x2's and 2x4's, screwed together with deck screws
(super simple and fast with a cordless screwgun).  The box was 8'x8'x6.5'
tall (lower wind profile, and less overall material.) I then clad the frame
with panels of 1 inch hexacomb cardboard.  I had to transport them from
Plague's place in Oakland up to Grass Valley, so Plague helped me cut them
into 4'x4' panels.  I taped some of the edges with the paper tape that
Plague mentioned recently, and applied exterior latex paint (white)... which
actually bowed the panels as they dried.  Not a problem in the long run.  I
attached the panels to the frame with deckscrews and washers... four screws
per panel.  I left one panel completely free as my door, and simply pulled
it into place from the inside, or pushed it into place from the outside.
Wonderful feel from the inside (less industrial and chemically than the iso
board)... but obviously less room than a full hexayurt. Loved using a
screwgun for construction (no tape used at all).  Could have taped the seams
from the inside to prevent more dust, but luckily it was a very low dust
week in general.  I was shaded to the east by our larger shade structure, so
I easily slept until 11am most mornings.  Also discovered the beauty of a
frame clad with panels... one afternoon I wanted to take a nap, so simply
removed a panel opposite the door, and got a great cross breeze while
maintaining nearly full shade.
I view this year as a 'proof of concept' year... and now have many ideas for
improvements and refinements.  Overall... this works for the playa, and may
for other applications too... with simple construction, and "just right"
low-impact living space.
Oh... forgot to mention that I made this to fit the same dimensions of the
rest of my crew that built a four unit cubed space with the iso board
permanently adhered to 2x2 lumber on all sides.  They have panels that are
8'x8'x6.5' tall.  I posted pictures of this last year.  Their structure had
an internal 'foyer' of 8'x8'x16'... which was essentially a double loaded
corridor with two cube units off each side.  Totally bomb proof, dust proof,
and light proof.  We had to have lights on in the middle of the day.  Great
thermal performance, until you put 12 sweaty burners into the foyer with
heat bouncing off the RMAX internally.  An additional plus for my Hexacomb
walls... only reflective on the outside.  I'll try to post pics if I can.


On Thu, Sep 10, 2009 at 7:00 PM, Will <[email protected]> wrote:

>
> Our Hexayurt worked amazingly well but as I thought about it I
> realized something.  The reason that so much tape is required is that
> there's no framing and the reason it has a conical roof is to give it
> more height and to allow rain to drain off.  What if we just made it
> taller say 8 feet and put a flat roof since rain on the playa is so
> rare.  Then you could use standard house framing techniques to build a
> large square or rectangular house (imagine skylights!) with standard
> framing inside and maybe metal brackets to hold everything together.
>
> >
>

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