A few companies make this type of deal. I saw them YEARS ago:

http://www.solarcrete.com/insulated-concrete-wall.php

They can be very large slabs with foam core and wire "skeleton" on
them.
You spray a few inches of concrete on the inside and outside.
The foam slab core creates the thermal break for you.
There are versions that don't use a steel frame, just interlocking
wire.

Look at this page and the following pics:
http://www.solarcrete.com/pre-fabrication-wall-panels.php


The reason I suggest Doug Lacy's thin shell method is that complete
DIY is in YOUR hands.
Plus, 4" foam slabs are EXPENSIVE. They are made from oil, nuff said.
His foamed concrete core might have good enough insulation value. It
gets COLD here in NM at high altitude. His buildings are being done at
7,000 ft. It snows, etc.

http://flic.kr/s/aHsjuqtG6e

Check this pic. He is building HUGE structures:
http://flic.kr/p/5VKUZR

He had his mix tested. 12,000psi:
http://flic.kr/p/9CCbtD




On Jun 13, 5:47 am, "Vinay Gupta (Hexayurt Shelter Project)"
<[email protected]> wrote:
> Ah that's interesting stuff, the Buildblock.com - different in that
> the concrete goes inside of the form, where as I'm hoping to spray it
> outside, but the same basic routine.
>
> Good find!
>
> V>
>
>
>
>
>
>
>
>
>
> On Sun, Jun 12, 2011 at 1:04 AM, Cody Firestone <[email protected]> wrote:
> > they make commercial forms for this already, here is a link.
> > they have these big foam blocks which snap together, and they have webbings
> > to be able to drill into the called furring strips..
> >http://www.buildblock.com
>
> > On Sat, Jun 11, 2011 at 9:11 AM, Vinay Gupta (Hexayurt Shelter Project)
> > <[email protected]> wrote:
>
> >> Oh, wow, you've done ferro, Cody! I've only read about it, but from
> >> what I've read, I'm convinced it's the Right Answer for permanent
> >> hexayurts!
>
> >> What do you think? 4" of polyiso or polystyrene (even
> >> pinkboard/blueboard), wire ties to hold it all together, then
> >> ferrocement over the top and on the inside? Is that plausible?
>
> >> V>
>
> >> --
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> --
> Vinay Gupta
> Free Science and Engineering in the Global Public Interest
>
> http://hexayurt.com- free/open next generation human 
> shelteringhttp://hexayurt.com/plan- the whole systems, big picture vision
>
> "In the midst of winter, I finally learned that there was in me an
> invincible summer" - Albert Camus
>
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