I have an alternate approach, which may be more cost/work than people
want for a one-off hexayurt but if you're reusing it, you could get
good mileage.

The basic idea is that you can turn the soft foam into a nice, hard
surface by simply sandwiching it in between two pieces of thin, hard
material like plexiglass or plywood. You can then drill a hole and
bolt through it from one side to the other. This gives you all sorts
of interesting possibilities.

Lateral movement of the outer layers is the enemy. You can glue them
to the surface of the insulation, or you can tape them on the edges.
Make sure your sandwiching material has enough surface area in the
direction of stress, so that you don't end up with it digging into the
foam on the edges. And make sure to use nice wide washers to maximize
the stability of the bolt.

So, once you've got that, you can do a lot. One idea I haven't tried
but I like the sound of is using a bunch of eye bolts along the seams
of the panels, and then lacing them up like a corset. Could be very
steam punk.

I did try the bolt approach with my windows, and it works great. I've
got two pieces of plexiglass cut wider than the hole in the
insulation, about 2" on each side. I taped them in place on the inside
and outside, and then bolted through them at a few points, and I have
a very solid and well-insulated window.

At this point I'm pretty much convinced that I want to do a full SIP
sort of thing and sandwich the full panels instead of just patches,
because then I'll have a really long-lasting structure. I'm just
waiting on some time and money to get back into that project.

Jack

On Wed, Oct 26, 2011 at 12:17 AM, Ray S <[email protected]> wrote:
> Thanks for the pointers Steve.  I like your approach as well, but I'm
> more concerned with building a FULLY Folding Hexayurt.  In my past 2
> years setting it up and bringing it to the Playa I've done it as
> such:  Hinge all wall panels together.  This leaves me with still
> having to hinge 3 outer hinges similar to your setup.  Then for the
> roof I bring it in two halves that are also pre-hinged.  Thus at the
> playa it's a little easier to manage, but still also requires 6 tape
> anchors to be created (3 strands of tape from corner to corner over
> the top).
>
> My problem with this is that it still requires a bit of tape to be
> used every setup, as well as removal when you get home to prepare for
> next year.  I'd love to eliminate this by attempting to do this
> design:  http://www.appropedia.org/Hexayurt_playa#The_Folding_Hexayurt
> (The Fully Folding Hexayurt).  I have yet to see one of these at
> Burning Man and am curious if anyone's tried it and how they've staked
> it down / tested it against the harsh environment at Burning Man.
>
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