Hi Paul.  You took the words right out of my mouth. I would (if I might be
presumtuous) add three points to your fine and comprehensive piece:

1.  Another sign of leakage is the drop in pitch of the Bb horn in relation
to the F. This is caused by the fact that the Bb horn wears out faster.

2.  The so called "pop test" is pretty much useless for evaluating valve
tightness. It relys on several misconceptions, eg., that the sides of the
rotor and casing are straight and concentric and seal equally in all
directions.  All the pop tells you is the relative tightness of an air
circuit that is never used.  The only accurate test is one using a static
air pressure gage to measure the leakage in the actual air path.

3.  Assuming the bearing plate is seated all the way down and we're talking
about end play of less than .010" or so (that's really a lot), the ability
of the rotor to move vertically is not a significant cause of leakage and
removing the end-pay will not tighten the air seal to any noticable extent.

I think the most important thing to remember about valve tightness is that,
assuming the valves were tight when new, the primary cause of deterioration
is not mechanical but chemical, and is almost entirely preventable.  Valve
that have been oiled on a regular basis have a service life of twenty years
or more.

Bob Osmun

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of
[EMAIL PROTECTED]
Sent: Saturday, January 07, 2006 11:26 AM
To: [email protected]
Subject: Re: [Hornlist] Signs of leaky valves?


In a message dated 1/6/06 5:22:51 PM, [EMAIL PROTECTED] writes:



> >From the player's viewpoint, what are the signs and symptoms 
> >suggestive of
> valves that are leaking? Are there some tests that can be done at home 
> to confirm one's suspicions prior to taking the horn to a repair 
> technician-artist?
>
> Thanks,
> Linda
>
>
My last post had a mistake in the typing. here it is corrected. sorry for
that.

Hello Linda,

>From the players viewpoint valve leakage can cause the upper harmonics 
>to go
flat, difficulties with intonation, difficulties with clean articulation,
and an indistinct feeling as to where the centers of the notes are. The
sound also loses resonance and becomes unclear as the valves lose
compression and begin to leak The general feeling is that you are having to
overwork to get good efficent results.
The danger is that as the leakage develops over a perion of time,   the
player unconciously adjusts to it without being aware of why they are having
to work harder, and bad habits can develop.
It is always important to take good care of your valves to avoid unnecessary
wear.

One fast way to initially check for valve leakage is to (making sure that
your slides are well greased before you do this) pull a slide out about 1
1/2 inches and the push it back in.
Immediately push down the appropriate valve lever.
You should hear a distinct "pop" when you depress the valve.
This type of test is basically a superficial test and is not totally
reliable as a diagnostic tool, but will give you a first impression as to
whether your valves are leaking.

Now you can begin with more serious testing.
The first thing to check when testing to see whether your valves leak, is to
check for end play in the valve bearings.
End play is movement that  can occur both vertically and / or  horizontally.
Hold your valve by the rear bumper shaft and move it vertically back and
forth to see if there is any play in the valve.  End play will show up as
movement- however slight.
Check each valve individually and then repeat the process checking for
horizontal movement. Again, check all of the valves.
If there is movement either way, this could indicate that the bearings are
worn. Or that the bearing top plates are not seated correctly. Check the top
bearing plates and if they are not seated flush with the valve casing,
carefully tap them down so they are flush with the casings, then check for
movement once the plates are correctly seated.
Bearing play will cause valve leakage, but does not necessarily mean that
the valves need to be replated.
It can just mean that the bearings are worn and need to be tightened. Or
that there is corrosion in the valves.
The next step in checking your valves is to buy some heavy woodwind key oil.
I have found that Buffet key oil is best. Some manufactures package valve
oil as key oil and this is too thin for our next procedure.
Once you have warmed up, find a quiet place and play some passages on your
horn that are tricky.
Examples of good passages to play are:
For high register:
Ravel Piano Concerto solo
Bruckner 4th opening
Mozart G minor symphony
Beethoven 7th Symphony
Beethoven 6th solos

These passages are more difficult to play if you have valve leakage because
the leakage causes the overtones to be flat and the player experiences this
as the notes being harder to play and more uncertain as to obtaining a nice
free, resonant entrance. This generally tends to make the player use too
much effort in production.

Then try a few low register passages such as:

Beethoven Fidelio 2nd horn  both the horn 5ths and the solo Mussorgsky
pictures - the first solo for 1st horn
Wagner- 8th horn opening to Rheingold

These passages are more difficult to play if you have valve leakage because
the pitch centers are indistinct, articulation is difficult, and intonation
is poor. Once again, this can lead the player to over control  in their
attempt to perform the passages correctly.


When you are playing these passages pay close attention to the amount of
work
it takes to play them. Pay careful attention to the intonation and whether
or
not the notes feel centered and that the tone is resonant.

Immediately after you have done this, put some of the woodwind key oil
directly into the valves (4or 5 drops into each slide tube though the outer 
slide
tubes). Make sure that you put it into all of the valves.
The purpose of this it to use the heavy oil to artificially tighten up the
valves to remove any leakage.
This heavy oil will most likely make your valves slower-hopefully anyway.
If your valves do not slow down with the heavy oil in them, then there is a
good likelihood that there is valve wear.

Now replay all of the passages in the same order and as similar to how you
played them the first time and see if you notice a difference in how your 
horn
responds.
Is the sound clearer and more resonant?
Do the notes feel more centered?
Is the intonation better?
Is the articulation easier?
Is it less work to play these passages?
Is it easier to play soft?

When you have finished with this experiment you will have to remove the
heavy
oil. Use some regular valve oil. I  personally prefer Al Cass for this --
and
put it into the valves the same way you put in the heavy oil.
Keep some paper towels handy to clean up the mess as the heavy oil is
thinned
by the valve oil and starts to come out. Empty the oil from all of the
slides
and tubes on the horn.

If you notice that the horn feels and sounds better with the heavy oil in
the
valves, there is a good chance that you need some valve work.
Sometimes excessive corrosion can cause valve leakage because as the
corrosion builds up on the rotors and in the casings, it rarely builds up 
evenly and
the unevenness of the deposit causes spaces in which the valve leaks and the
valve compression gets degraded.
Valve cleaning is the necessary first step if you decide that your valves
are
leaking.
Then you can tell how much leakage there is because corrosion will not be an
issue.
At this point you need someone qualified to help you determine if you need
bearing work or valve plating.
Most of my clients (our shop clientele is 95% professionals) choose valve
plating only as a last resort.

Valve replating can be well done and very poorly done and most often is
somewhere in between, so it is important to choose wisely if and when you 
have your
valves worked on.

This information is sent as a basic guide only, to help you decide if your
valves are leaky.
Sorry for the length of it, but I hope it helps.
Paul Navarro
Custom Horn
Lyric Opera of Chicago ( ret.)
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