That's wicked ingenious!

On Mon, Jul 11, 2011 at 11:35 AM, David <[email protected]> wrote:

> Hi Scott,  Here's how I make the tangent posts round.  I solder a
> 10-32 nut onto the end of a 2" piece of 1/4" diameter brass tubing.
> The brass tube is then inserted into an electric drill.  I then grab
> the tangent flag with a pair of pliers that has tape wrapped around
> the ends and push the rough cut tangent post into the spinning nut.
> The sharp threads will then cut threads into the tangent post.  Then
> pull the post out of the nut and the sharp threads will rip the sides
> off of the threaded post and produce a clean and very circular post. I
> add a slight taper to the posts by lightly sanding with sandpaper.
> This works well for key holes of 5/32".  Here is a photo that better
> explains the process.
>
>
> http://i205.photobucket.com/albums/bb5/dtsmithnet/Maker%20Faire%20Detroit%202011/100_1389.jpg
>
> David Smith
> Michigan,  USA
>
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