David,
Problem #1  Just a WAG, but could have been halyard wrap.  The halyard could 
have been cut by the top of the furler.  My old Hood likes a little halyard 
tension, but not too much to furl properly.  Too loose will cause halyard wrap.
Problem #2  Taking the sheaves apart at the mast head would be a real 
challenge.  I would go up the stick on the main halyard.  Drop a lead weight on 
a string down the mast and pull it out from the hole for the turning block.  
Heel the boat slightly so the string does not get tangled with the other 
halyard.  Use the string to pull in the new halyard. 
Don, #6293, Niceville, FL

--- On Thu, 7/16/09, dsavlin <[email protected]> wrote:


From: dsavlin <[email protected]>
Subject: [IC27A] Shredded jib halyard - fixing without stepping mast?
To: [email protected]
Date: Thursday, July 16, 2009, 11:33 PM


  




So, while sailing in fierce 25 knot winds today, our jib was REALLY hard
to re-furl. (We have an old Hood Systems furler.) We both scratched our
heads on that. We know we need a better way to keep the drum bottom half
from turning as much as it does now, as it chafes the furling line but
it was never as difficult to furl as it was today.

And then I notice something "up there". Shock and horror, there's the
jib halyard, about an inch or two, shredded and hanging. I gave the
halyard a tug (from the cockpit) and sure enough it was loose.

So problem #1 is figuring out how it got cut. I think something's up
with the furler at the top, the length of remaining halyard attached to
the sail appears to put it right at the top of the furling pole, where
the forestay cable/fitting goes up the rest of the way. I'll get some
photos tomorrow to share.

Problem #2 is how to run new halyards. (Our spinnaker halyard is old and
due for replacement anyway. Thankfully it's still fully rigged though.)

I was thinking this:

1. Remove block at base of mast for forward halyards.
2. Attach two new halyards to bottom of current Spinnaker Halyard (SH).
3. Go to top of mast (bosun's chair / main halyard + spinnaker halyard
as safety backup)
4. Pull on the old SH and get both lines to the top.
5. Remove both forward sheaves.
6. Separate the new halyards and reinstall sheaves. This will be a pain
in the rear...
7. Repair / make safe the rigging at the top so we don't have to do this
again.
8. Fish bottom of lines through the block we removed and reinstall.
9. Enjoy a frosty cold beverage.

What do you fellas think? And your thoughts of what went wrong? We've
had this boat for 6 years, it's not like we've been shredding halyards
all this time. Thankfully. :)

My #1 concern is the furler. I could swear I see the fitting that
connects the top of the furling pole to the masthead looking twisted ..
and I don't think it's supposed to look twisted. But I might be wrong!
The furler spun fairly freely by hand at dock.

Appreciate the ideas in advance,

David

















      

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