The issue is still under investigation. If you're curious, here's the
thread I've been keeping with TI engineers to try to resolve it:
http://e2e.ti.com/support/power_management/non-isolated_dcdc/f/196/p/390774/1379558#1379558.
The issue is now believe to be more associated with load (output) switching
rather than line (input) switching and has only even been observed with 12V
or above.
A Zener or TVS would not help you here (you don't have enough margin). The
next revision of the IOIO, as soon as this issue is resolved, will contain
a simple protection circuit comprising a Zener and a FET that protects the
voltage surges. However, this is known to be insufficient (because the
failure had been observed with this circuit in place, while monitoring Vin
and asserting that it has not exceeded the maximum ratings).
One thing that you can probably do in the near term if you have to use 12V
input is step-down the 12V to, say, 9V using an external regulator that is
more robust.

On Mon, Jan 12, 2015 at 6:57 AM, Andries Kruger <[email protected]>
wrote:

> Hi all,
>
> So my VREG finally fried today. It might have been one of two things that
> fired the VREG:
> 1) Might have happened when I plugged in my phone
> 2) Was using a new power supply and might have happened when I powered on
> the supply.
>
> For my applications, I will need to be running from a 12V power supply. I
> know the IOIO isn't great with anything more than 10V but I have no choice.
> I have ordered a new VREG and will hopefully be replacing this one in a
> week or so.
>
> My questions are:
> 1) Can I protect my IOIO with a Zener diode or TVS over Vin?
> 2) If this is possible, does anyone know of a nice TVS or Zener with the
> best possible spec to do this?
>
> Thanks.
>
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