Do you have an ability to scope the 5V rail and possibly the USB VBUS rail?
Would be interesting to see whether the drops are possibly associated with
voltage sags resulting from high current (either continuous or transient).
Also, if you look at the schematic, you'll notice the resettable fuse F1,
which adds some additional series resistance on the VBUS rail causing
additional sagging. Really, the IOIO was designed with the standard 500mA
in mind, but if you bypass (short) this fuse I see no reason why you
shouldn't be able to exceed that. And I wouldn't recommend you to use an
external regulator, unless you have an actual reason to believe that the
on-board one is problematic. The current limiting circuit should not add
significant ESR I believe (assuming the pot is fully-clockwise, of course).

On Tue, Feb 23, 2016 at 12:40 AM, James Warner <[email protected]>
wrote:

> Ytai - still struggling with this, it's the last piece in the project
> working!
>
> Really keen to work with you to implement a watchdog reset in case the USB
> locks up at the IOIO end - I'm not skilled coding for PICs but happy to
> assist in any other way
>
> James
>
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