I think you're on to something. I got a bit farther.
16:45:52,234 INFO  [Util] 0: Writing 16,384 bytes of 57,567 to buffer
  | 16:45:52,250 INFO  [Util] 0: Writing 16,384 bytes of 57,567 to buffer
  | 16:45:52,250 INFO  [Util] 0: Writing 16,384 bytes of 57,567 to buffer
  | 16:45:52,265 INFO  [Util] 0: Writing 8,415 bytes of 57,567 to buffer
  | 16:45:52,296 ERROR [Util] Error serving file: <path to file>
It got to the very last buffer full. In my code I added the following line 
after the rest of the response.set***() methods:
                    response.setContentLength((int)file.length());
Do I need to take the size of the header into account or something? It is 
called setContentLength().

Whoops, I take it back. I tried a larger file, and still get an exception way 
before the end of the file.
17:04:08,390 INFO  [Util] 0: Writing 16,384 bytes of 265,076 to buffer
  | 17:04:08,390 INFO  [Util] 0: Writing 16,384 bytes of 265,076 to buffer
  | 17:04:08,390 INFO  [Util] 0: Writing 16,384 bytes of 265,076 to buffer
  | 17:04:47,796 ERROR [Util] Error serving file: <path to file>
Any other ideas? I know that it works if the file is small enough, because it 
is used to display thumbnail images in another part of our app.
17:10:15,062 INFO  [Util] 0: Writing 5,082 bytes of 5,082 to buffer
This is driving me nuts! It is absolutely essential we get our app working 
under SSL. :-(

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