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I am still seeing this in Jenkins 1.500 on Scientific Linux:
[ ERROR ] Execution stopped by user.
ERROR: Failed to archive artifacts: out/,out/screenshots/
hudson.util.IOException2: java.io.IOException: request to write '8192' bytes exceeds size in header of '110592' bytes for entry 'out/output.xml'
at hudson.FilePath.copyRecursiveTo(FilePath.java:1903)
at hudson.tasks.ArtifactArchiver.perform(ArtifactArchiver.java:116)
at hudson.tasks.BuildStepMonitor$1.perform(BuildStepMonitor.java:19)
at hudson.model.AbstractBuild$AbstractBuildExecution.perform(AbstractBuild.java:810)
at hudson.model.AbstractBuild$AbstractBuildExecution.performAllBuildSteps(AbstractBuild.java:785)
at hudson.model.Build$BuildExecution.post2(Build.java:183)
at hudson.model.AbstractBuild$AbstractBuildExecution.post(AbstractBuild.java:732)
at hudson.model.Run.execute(Run.java:1582)
at hudson.model.FreeStyleBuild.run(FreeStyleBuild.java:46)
at hudson.model.ResourceController.execute(ResourceController.java:88)
at hudson.model.Executor.run(Executor.java:236)
Caused by: java.util.concurrent.ExecutionException: java.io.IOException: request to write '8192' bytes exceeds size in header of '110592' bytes for entry 'out/output.xml'
at hudson.remoting.Channel$4.adapt(Channel.java:705)
at hudson.remoting.Channel$4.adapt(Channel.java:700)
at hudson.remoting.FutureAdapter.get(FutureAdapter.java:55)
at hudson.FilePath.copyRecursiveTo(FilePath.java:1901)
... 10 more
Caused by: java.io.IOException: request to write '8192' bytes exceeds size in header of '110592' bytes for entry 'out/output.xml'
at hudson.org.apache.tools.tar.TarOutputStream.write(TarOutputStream.java:284)
at hudson.util.io.TarArchiver.visit(TarArchiver.java:115)
at hudson.util.DirScanner$Glob.scan(DirScanner.java:133)
at hudson.FilePath.writeToTar(FilePath.java:1939)
at hudson.FilePath.access$1000(FilePath.java:168)
at hudson.FilePath$36.invoke(FilePath.java:1880)
at hudson.FilePath$36.invoke(FilePath.java:1876)
at hudson.FilePath$FileCallableWrapper.call(FilePath.java:2348)
at hudson.remoting.UserRequest.perform(UserRequest.java:118)
at hudson.remoting.UserRequest.perform(UserRequest.java:48)
at hudson.remoting.Request$2.run(Request.java:326)
at hudson.remoting.InterceptingExecutorService$1.call(InterceptingExecutorService.java:72)
at java.util.concurrent.FutureTask$Sync.innerRun(FutureTask.java:303)
at java.util.concurrent.FutureTask.run(FutureTask.java:138)
at java.util.concurrent.ThreadPoolExecutor$Worker.runTask(ThreadPoolExecutor.java:886)
at java.util.concurrent.ThreadPoolExecutor$Worker.run(ThreadPoolExecutor.java:908)
at java.lang.Thread.run(Thread.java:680)
Finished: ABORTED
As for "output.xml": We recently switched on debug logging for our tests, so the "output.xml" in question is now way larger than before, maybe large files trigger this defect.
Thanks for looking into this!