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This is very weird, as the code in question catches everything that could possibly be thrown. It even runs for the explicit purpose of diagnosing font problems:
https://github.com/jenkinsci/jenkins/blob/stable-1.565/core/src/main/java/hudson/util/ChartUtil.java#L229
Could you launch Jenkins on the machine without fonts with `-Dsun.java2d.debugfonts=warning` and report the logging output?