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https://issues.apache.org/jira/browse/KAFKA-5857?page=com.atlassian.jira.plugin.system.issuetabpanels:comment-tabpanel&focusedCommentId=16158905#comment-16158905
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Raoufeh Hashemian commented on KAFKA-5857:
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Also I should add that I just realized a subset of replicas are over replicated 
(around 20 % of them) . 

> Excessive heap usage on controller node during reassignment
> -----------------------------------------------------------
>
>                 Key: KAFKA-5857
>                 URL: https://issues.apache.org/jira/browse/KAFKA-5857
>             Project: Kafka
>          Issue Type: Bug
>          Components: controller
>    Affects Versions: 0.11.0.0
>         Environment: CentOs 7, Java 1.8
>            Reporter: Raoufeh Hashemian
>              Labels: reliability
>             Fix For: 1.1.0
>
>         Attachments: CPU.png, disk_write_x.png, memory.png, 
> reassignment_plan.txt
>
>
> I was trying to expand our kafka cluster of 6 broker nodes to 12 broker 
> nodes. 
> Before expansion, we had a single topic with 960 partitions and a replication 
> factor of 3. So each node had 480 partitions. The size of data in each node 
> was 3TB . 
> To do the expansion, I submitted a partition reassignment plan (see attached 
> file for the current/new assignments). The plan was optimized to minimize 
> data movement and be rack aware. 
> When I submitted the plan, it took approximately 3 hours for moving data from 
> old to new nodes to complete. After that, it started deleting source 
> partitions (I say this based on the number of file descriptors) and 
> rebalancing leaders which has not been successful. Meanwhile, the heap usage 
> in the controller node started to go up with a large slope (along with long 
> GC times) and it took 5 hours for the controller to go out of memory and 
> another controller started to have the same behaviour for another 4 hours. At 
> this time the zookeeper ran out of disk and the service stopped.
> To recover from this condition:
> 1) Removed zk logs to free up disk and restarted all 3 zk nodes
> 2) Deleted /kafka/admin/reassign_partitions node from zk
> 3) Had to do unclean restarts of kafka service on oom controller nodes which 
> took 3 hours to complete  . After this stage there was still 676 under 
> replicated partitions.
> 4) Do a clean restart on all 12 broker nodes.
> After step 4 , number of under replicated nodes went to 0.
> So I was wondering if this memory footprint from controller is expected for 
> 1k partitions ? Did we do sth wrong or it is a bug?
> Attached are some resource usage graph during this 30 hours event and the 
> reassignment plan. I'll try to add log files as well



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