I think utility dosfsck from dosfstools package may be helpful in your case.
Seems that you have errors on your FAT file system.

2012/1/31 Sathishkumar Duraisamy <[email protected]>

> Hi,
>
> I am getting following error in my target hardware when I trying to
> write, usb mass storage device having vfat file system. But at the
> same time I am to copy from the usb mass storage device. I have
> configured as iso8859-1 iocharset in the menuconfig. I am using Linux
> Kernel v2.6.30. Can you please give some clues how to fix this?
>
> FAT: Filesystem panic (dev sda1)
>    fat_get_cluster: invalid cluster chain (i_pos 0)
>    File system has been set read-only
>
> --
> Regards,
> Sathishkumar D
> http://flowersopenlab.weebly.com/
>
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