Hi Derek,

I cannot fully understand your problem, but I can tell you what has happened 
to us a number of times:

1) Maybe you view the old gerber files. Delete all .pho files and retry.

2) Are you sure you have "only one" track of 0.058? Sometimes we have 
connected 2 pads, then we have deleted a segment and there is still a piece 
of truck under the new one.

3) Check the width of the trucks into pcbnew before retry in doing the gerber 
files.

These points may seem foolish but believe me, sometimes the clearest solutions 
are hard to see.

Pedro.

> I generated the copper layer gerber file which was perfect.  
> 
> I then reduced some of the track / pad widths for example from 0.060 
> to 0.058 " in order to have more clearance.
> 
> The copper layer gerber file is now faulty.  Most of the tracks are 
> generated as 0.060 " even the 0.018 " tracks.  This causes them to all 
> overlap.  
> 
> Help please.
> 
> Regards
> Derek Noffke
> 
> 
> 
> 

                
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