The term MAGIC was used in reference to prop science and I think the
explanations were excellence.Tommy W.


On Sat, May 10, 2014 at 12:10 PM, Jeff Scott via KRnet <krnet at list.krnet.org
> wrote:

> Jeff L.
>
> Yes, I think we are dancing around the same elephant.  When I say I
> respectfuly disagree, I mean exactly that as I know you are really into
> aircraft performance and measurement with a lot of first hand knowledge.  I
> have a lot of respect for your work.
>
> My only point was that as a general statement, a longer prop will usually
> contribute significantly to both take off and initial climb.  As you
> stated, aircraft drag becomes the more predominant factor with speed as
> more drag is generated with more speed.  Prop length becomes much less of a
> factor in a small slick aircraft, especially at speed.  In fact, for high
> cruise performance, too long of a prop becomes a real detriment.  But, if
> you calculate your prop tip speed and find that it is running down in the
> .6 - .7 mach area, you can usually improve your take off, climb and cruise
> performance with a bit longer of a prop.  If your prop tips are making
> close to .7 mach static, a longer prop is likely to help with take off and
> initial climb, but may hinder cruise.  If you're making .8 mach or more
> with your prop tips at cruise, then chances are you'll probably increase
> your speed by going to a shorter prop.  When calculating the mach number of
> the prop tip, you have to factor the aircraft speed into the calculation.
>  .75 mach static may be over .8 mach at high cruise.  For prop tuning, a
> faster plane may require a slightly shorter prop.
>
> Wish I could tell you the measurements from the prop I had on the VW
> powered Avid Flyer, but that's been 15 years ago and all that information
> was long ago lost.  Additionally, since this was all done at over 7000'
> altitude, the numbers probably would not be useful for near to sea level
> operations.
>
> -Jeff Scott
> Los Alamos, NM
>
> > ----- Original Message -----
> > From: JL
> > Sent: 05/09/14 11:12 PM
> > To: Jeff Scott, KRnet
> > Subject: Re: KR> Fw: Re: Propellers
> >
> > Jeff,
> >
> > Since I don't disagree with almost everything you posted, I suspect we
> are commenting about the same elephant, but from different ends ; )
> >
> > Sounds like you found the minimum diameter prop for your airplane. May I
> ask what that prop was and at what rpm you saw no further gains?
> >
> > The only thing I would not agree with is the lumping of static thrust,
> takeoff roll and rate of climb together. I tend to view them as three
> separate phases of flight. I think that there are certainly relationships
> there, but just because a plane has a short takeoff distance does not make
> it a good climbing airplane. Climb is a function of excess thrust and lift,
> where takeoff distance is less influenced by airframe drag and more
> influenced by raw mass flow past the cowl and anything else directly behind
> it.
> >
> > That being said, your comment about finding the right compromise is spot
> on. Same elephant ; )
> >
> > Jeff
> >
> > Sent from my iPhone
> >
> > > On May 9, 2014, at 9:53 PM, Jeff Scott via KRnet <krnet at list.krnet.org>
> wrote:
> > >
> > > After a fair amount of experimenting with props over the years, I will
> respectfully disagree with you, Jeff, and agree with Tommy. But I will also
> state that the statement about longer props equals better climb is only
> true within limits until you reach a point where the engine HP gets used up
> by the tip drag as I'll discuss further down in this post.
> > >
> > > One specific instance that comes to mind was a propeller I had on my
> KR for a number of years from Performance Propellers. It performed
> reasonably well, but after checking and finding that my Tach was reading
> 200 rpm high, I knew that with a bit less pitch, I should be able to turn
> the engine up another 200 rpm improving both climb and cruise performance.
> I pulled the prop off and sent it back to the manufacturer to be repitched
> to a lower pitch to allow it to turn another 200 rpm. When I got the prop
> back and flew it, I knew without even measuring it that he had cut the tips
> off the prop rather than repitching it. It took a lot more RPM to do
> anything, but the takeoff and climb performance was seriously off. When I
> called the manufacturer, he confirmed that he decided to be lazy and cut 2"
> of diameter off the prop rather than repitching it as I had requested (and
> paid) him to do. For use on my plane, the prop was essentially ruined.
> > >
> > > On an Avid Flyer that I built using a VW engine, I simply could not
> get it to perform at our 7000' elevation here in Los Alamos. I returned the
> prop to Ed Sterba for some adjustment to the pitch. When I got it back, it
> really didn't perform any differently, nor did the engine turn up any
> better. I called Ed and discussed the issue with him and we formulated a
> plan. The issue was that the prop was simply too long for the engine as the
> tip drag was using up all the horsepower rather than generating thrust. I
> took a ruler and marked the prop tips in 1/8" increments. I would take the
> plane out for a test ride, then come back and saw 1/8" off both prop tips,
> reducing the diameter of the prop by 1/4" increments. With each pass, the
> engine turned up more, with some gain in performace through about 3 or 4
> iterations. The next iteration I saw more rpm, but no change in
> performance. Then the next iteration the engine again gained rpm, but the
> take off and climb performace was showing a definite decrease. I would have
> loved to have continued cutting on the prop to see how much more it would
> drop off, but since I couldn't add back onto the prop, decided to stop
> there.
> > >
> > > I also built and fly a SuperCub. It's pretty common knowledge and has
> been demonstrated over and over that if you want a 160 HP SuperCub to get
> off the ground short, you take off the stock 74 x 58 McCauley prop and
> install an 84 x 43 McCauley prop. The rpms are about the same, but the
> plane will get off the ground much quicker (roughly half the distance!) and
> climb significantly better. It's pretty obvious that the longer prop pulls
> better. The thrust difference is quantifyable by pulling static against a
> scale. A number of the SuperCub guys have done just that to prove it out.
> Craig Catto is in the process of develping an STC to use his long 82 - 84"
> props on certificated SuperCubs. However, everything with a prop is a
> compromise. To get that super take off and climb performance out of a
> SuperCub, the tip drag is high enough at cruise speeds that the SuperCubs
> lose roughly 10 mph off the top end of their cruise. Why not go to a 93"
> prop? The tip speed is high enough that the tips are creating so much drag
> that all of the HP gets used up just driving the tips around in a circle,
> so the thrust drops off.
> > >
> > > From Valley Engineering (Culver Props): The efficiency of a propeller
> is reduced as the tip speed approaches the speed of sound. Beyond 80% of
> the speed of sound, further increases in RPM has little effect on thrust.
> Thus, it is important to keep tip speeds below 75%-80% of Mach.
> > >
> > > Bottom line, you tune your prop for the performace you want.
> Everything on a prop is a compromise. Within reasonable limits a lower
> pitch, longer prop will provide more thrust for initial take off and climb.
> > >
> > > -Jeff Scott
> > > Los Alamos, NM
> > > <http://jeffsplanes.com>
> > >
> > >> ----- Original Message -----
> > >> From: schmleff . via KRnet
> > >> Sent: 05/09/14 11:39 AM
> > >> To: tommy waymack, KRnet
> > >> Subject: Re: KR> Fw: Re: Propellers
> > >>
> > >> Not to start an argument, but I have to disagree ; )
> > >>
> > >> How a prop works on a particular airplane is based on the amount of
> > >> air moved (past the cowl, not smashing into it) and the velocity of
> > >> that air. I have never been able to find a real reference to the
> > >> ?large diameter prop=better climb? theory nor have I seen it work in
> > >> real life.
> > >>
> > >> On Pete?s KR, the Cloudcars 52x54 out climbs the 56x52 Sterba. Lots of
> > >> factors there, but to sum up, the smaller diameter allows the engine
> > >> to spin up more and make more power. The increased pitch makes up for
> > >> the lesser disk area.
> > >>
> > >> On my SI, I have tried about 2 dozen prop variations from a 54x42 down
> > >> to a 47.75x50. Climb performance between the two are about the same,
> > >> but the top speed is radically more with the later. I?m not saying
> > >> that a prop that small would work on a KR since the frontal area is
> > >> greater. I would be curious to hear from someone that has experimented
> > >> to find just how small of a prop is still effective on a KR.
> > >>
> > >> I recently put up some prop, climb and speed data on my blog here:
> > >> http://schmleff.blogspot.com/2014/04/skye-racer-history-part-1.html
> > >>
> > >> Jeff Lange
> > >> Race 64 - Skye Racer
> > >> Blog: http://schmleff.blogspot.com
> > >> Youtube Channel: https://www.youtube.com/schmleff
> > >>
> > >> On May 9, 2014, at 10:47 AM, tommy waymack via KRnet
> > >> <krnet at list.krnet.org> wrote:
> > >
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