Thats interesting. I'm actually considering a turbocharger (or not) in my 
build. That, and retracts will depend on medical reform. If they dont change 
that, then I will build a KR with fixed gear and a flatter prop so as to comply 
with the 138MPH IAS speed limit of LSA. I'd actually be okay with a simple 
little KR built to LSA specs and with a great climb.
Back when I was involved with KR the last time, around 1990, the Warnke "almost 
constant speed prop" was popular IIRC. It had the right flex tendencies to 
flatten out on takeoff then twist back to its natural steeper pitch when 
forward airspeed was gained. I have no idea how well this really worked or if 
the owners had a little marketing effects on their impression. If it did work, 
then you'd have the engine-friendliness of a wood prop, with partial constant 
speed benefits.  
I will search the newsletter archives.



To: krnet at list.krnet.org
List-Post: [email protected]
Date: Mon, 2 Feb 2015 15:56:12 -0800
Subject: KR> Props
From: krnet at list.krnet.org

There's been mention lately of ground adjustable props. 

If you've got an O-200 a CS prop is the cat's meow but for
VW.Revmaster-powered KR's I would suggest a variable pitch prop is
completely unnecessary.  My first KR had a Revmaster 2100 with the Maloof
CS prop.  The controller never did work very well so most converted (as I
did) to a two-position switch which gave either full coarse or full fine
pitch.  It's been so long since I sold that plane that I can't remember
if I found the ability to vary the pitch to be of any value - but it
looked cool.  The Maloof was most useful for those who flew high in
turbocharged Revmasters.  It was only on the turbocharged installations
that the Maloof failures occured if I recall correctly.  There were only
one or two failures, but that was enough to doom the Maloof.  

I have three props for my current KR - Ken Cottle's KR-1?.  When I bought
it from Steve it had a Sterba 52 x 52 which would allow me to max out at
full throttle in cruise at around 3600 RPM.  I was going 170 MPH at that
RPM and a lot of the old KR guys who liked to rebuild their engines
frequently used to run around at that RPM, but engine temps are through
the roof.  For reasons of fuel economy and engine longevity I wanted to
run full throttle (above 8000 ft.) at a more reasonable RPM.  (Steve,
BTW, used to cruise this plane at 2900 RPM with the 52 x 52, partial
throttle).  So I bought a Prince 52 x 54.  This gave me a full throttle
RPM of 3200 in cruise.  I would have kept the Prince on the plane except
going through quite a bit of rain on a trip to Mt. Vernon and Naples
Florida and back home the leading edges of this prop pretty much
dissolved.  I ordered a Sterba 52 x 56 (Sterba has good urethane leading
edges) which gives me a full throttle RPM of 3100-3200 in cruise above 8
thousand feet.  I may get around to sending it back to Ed to put just a
tad more pitch in it.  52 x 57 would be just perfect.  I'd rather run the
engine full throttle at 3000-3100 when cruising above 8000, instead of
3100-3200.  I'm usually quite a bit higher than 8K, so the more pitch the
better.  I get 100 more RPM at 12K than I do at 8K.  

Why the emphasis on full throttle?  Well, the throttle plate in the
Ellison is fully open and the engine is  breathing unrestricted.  As an
air pump the engine is at its most efficient when running with a
completely open throttle.  Below 8000' full throttle would develop more
than 75% power with resultant high oil and cylinder head temps and poor
economy.  Above that altitude full throttle renders less than 75% so for
this reason and the reduction in parasitic drag, and for any number of
other reasons, up high is the place to be.  Flying partial throttle above
8000' is inefficient.  Except for takeoff, I really don't want to pull
more than 75% power from my engine below 8000 feet.   At altitude, 11.5 -
13.5, with my Sterba 52 x 56, I cruise an average of 149 MPH/3.5 GPH
using around 50% power.  Makes for a happy and long-lasting engine.  With
my 21 gallons I plan on 500 mile legs stretchable to 600 or 700.  I have
oxygen, which makes this sort of flying practical.  

Even down low and using partial throttle, I get more thrust per RPM -
more efficiency - with a coarse prop.  Engine temps (the VW killer) are
dramatically lower with lower RPM.  Friction losses (and resultant heat)
are minimized.   Unless you're based at a 1500' grass strip with
obstructions at each end, there's not much reason to use the flat props I
see many KR people using and there's no reason at all to use something
that's ground adjustable.  IMHO.   

The point of this little prop history is that whether I've got a 52 x 52
turning 3300+ on takeoff or a 52 x 56 turning 2900 on takeoff, my KR
accelerates and leaves the ground quickly.  The coarser prop is not
turning as fast, but it's pushing more air with each revolution.  When
visiting friends I've taken off at Telluride with full tanks with the 52
x 56 and although I seldom frequent the short grass strips common in many
other parts of the country, I've never been anywhere where I was
concerned about taking off.   Ken built my KR with the normal 20 ft. 8
in. wingspan and the same forces that make it want to float forever when
landing are also at work in getting it off the ground.   In my opinion
there is no reason to consider the complexity, weight, and cost (not to
mention the unreliability issues with some of the makers of those props)
of a variable pitch prop for VW engines in a KR.  

Mike
KSEE

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