I guess if you really wanted to you could turn the engine on its side,
run one cylinder up to TDC, fill it with vegetable oil, run it down to
BDC, and fill with the oil again and see how much it took and that would
be your displacement per cylinder, but probably a lot easier to just
take off the head and measure the diameter of the cylinder.  The
advantage of doing the vegetable oil method though is that with the
volume at BDC and the volume at TDC you will be able to compute the
compression ratio the engine is set up for.  The normal method for
finding the compression ratio is to do it with the head off per
instructions here: http://www.greatplainsas.com/icompratio.html.  Doing
it with the head on the volume you add with the piston at TDC is equal
to the deck cc plus the head cc.  Vegetable oil should be thick enough
that you won't get a lot of leakage through the rings skewing your
measurements.  Do it quickly to minimize the leakage.


-------- Original Message --------
Subject: Re: KR> Vw questions
From: Mark Langford via KRnet <krnet at list.krnet.org>
List-Post: [email protected]
Date: Thu, June 04, 2015 3:56 pm
To: KRnet <krnet at list.krnet.org>
Cc: Mark Langford <ml at n56ml.com>

Bob Boyd wrote:

 > If I purchased a VW engine that is currently on a plane and appears
 > to have been flown in the past, how can I tell what size it is

Determining bore diameter from the outside is not something I could 
figure out, unless it's a nuance like "sharp-cornered" machining on the 
cylinders around the studs. But stroke isn't too tough...just remove a 
spark plug and insert a thin long screwdriver (or welding rod, etc) 
perpendicular to the piston. Rotate the engine to bottom dead center 
(piston all the way in) for that cylinder, and mark the screwdriver with

a Sharpie or tape using some reference like the edge of a fin. Then, 
while holding the screwdriver steady, rotate the engine until the 
cylinder is at top dead center, and mark the screwdriver again. Measure 
the distance between the marks to see if it's closer to 69mm or 82mm. 
69mm is stock, 82 is stroked. If it's stroked, it's likely bored as 
well (boring is cheap, stroking is expensive), and probably to 92mm.

As Rob said though, you'll find out soon enough, but for planning 
purposes, at least you'll know what you've got, and can then decide how 
far you want to go if it involves a new stroker crank, boring the case 
for larger cylinders, and all that fun stuff. Also, check the hub and 
see what kind it is. If it's not a tapered hub like a Force One, it's 
probably not a stroker either (if you follow GPASC's recommendation. I 
would recommend a 2180cc engine if you have a heavy plane, plan to carry

a passenger, or fly out of a high-altitude airport.

Another variable is the cylinder head. Check the model numbers (such as 
044) and compare to stock numbers. Non-stock is a sign of heads that 
are improved breathing (not that it'll make a big difference on an 
engine turning this slow). Big valves may not be so great...you won't 
get much performance gain, and the small area between the valve seats 
will crack in short order due to the large temperature differential.

I am way overdue adding a narrative to this, but see 
http://www.n56ml.com/n891jf/2180/ for photos of a 2180cc engine buildup 
using a GPASC crank and Force One hub. This buildup is a little 
extreme, as this was a first time assembly, so rod and cam clearancing, 
among other things....


Mark Langford
ML at N56ML.com
http://www.n56ml.com

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