At 09:35 AM 6/9/2015, you wrote:
>I've had wire cables fail two ways for me.  One way, is where the
>crimp/soldered end/etc tears off the end of the cable.  I think I've had
>that happen three or four times over my lifetime.  The other failure I've
>had is midpoint wire breakages.
++++++++++++++++++++++++++++++++++++++++++++++++++++++

I certainly hope we builders are building and testing to a higher 
standard than you have experienced with your bike cables.  As 
builders we should be using a quality cable and testing all 
connections before installing in the aircraft.  In addition, my 
cables are inspected each year for integrity and tension, as well as 
all attach points, fare leads, pulleys, etc.  With that in mind, I'm 
certain that on my tail dragger I would put much more stress on the 
rudder cable system when I go full travel on the rudder pedal and 
then depress the toe brake to do a 180 degree turn on the ramp if my 
stops were at the rudder instead of at the pedal.  I built my system 
to try to eliminate what I considered the most likely failure 
mode.  As no system is fail proof, build it the way that makes you 
comfortable, inspect carefully, and take your chances.  Do your best 
to anticipate any failure modes and design them out of the system or 
have antiquate backup.

Larry Flesner 


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