I just checked on the price of extruded polystyrene at Whitecap- it is $76 per 
sheet (2" x 4' x 8'). Does that sound anything near appropriate? It sounds 
about 4 times as expensive as I would have thought!
Bill Masquelier

> To: krnet at list.krnet.org
> Date: Sat, 22 Aug 2015 20:29:04 -0700
> Subject: Re: KR> Foam, peel ply and tank vents...
> From: krnet at list.krnet.org
> CC: billmasq at hotmail.com
> 
> Colin
> I was avoiding extruded polystyrene since I couldn't find it here in Southern 
> California but since you brought it up again I have found that it is 
> available near here (near French Valley) in Temecula at Whitecaps: 
> http://www.whitecap.com/shop/wc/building-materials/insulation-materials/extruded-polystyrene-insulation
>  
> so if anyone else here in SoCal needs it it does exist!!
> Thanks Colin and best on your trip over the Bearing Straits and beyond :)
> BillM
> 
> > To: krnet at list.krnet.org
> > Date: Sat, 22 Aug 2015 23:23:19 +0100
> > Subject: KR> Foam, peel ply and tank vents...
> > From: krnet at list.krnet.org
> > CC: colinhales at hotmail.com
> > 
> > Several thoughts gents, 
> > Bill, high there, I'll write soon, but continuing, unless you want to use 
> > wing tanks, remember that Styrofoam is a much better product than Urethane 
> > foam which I would NEVER ever use.
> > It crushes and has no rebound unlike polystyrene foams, so if you drop 
> > something on your wing skin or someone kneels on it, the Urethane foam 
> > crushes and a void is left behind the glass as it pulls away from the glass 
> > skin. Styrofoam has a bit of bounce and give and this doesn't happen. Also 
> > Urethane is open cell and you have to add the heavy layer of Micro balloon 
> > slurry to seal it before adding the glass cloth and trying to wet it out. 
> > If you want to still use Urethane foam, you can now get a closed cell type. 
> > Any open cell foam can and will absorb water over time and you never know 
> > about it. Even white polystyrene foam is not water tight enough and water 
> > gets between the molecules over time, unless it is well sealed. 
> > So personally open cell Urethane foam is just a bad idea all round.
> > I've squeezed water out of Urethane foam on a hovercraft, if you get water 
> > on your plane with open Urethane foam, it goes in and you will never get it 
> > back out.
> > If you want to use stub wing tanks, and have the outer panels dry, then by 
> > all means use Urethane foam for the stub wings but use Styrofoam for the 
> > outer wing panels.
> >  Here is an article of other types of Styrofoam. The don't like the 
> > standard blue foam much but they are hot wiring it. We are not.
> > https://www.flyingfoam.com/content/why-we-hate-blue-foam
> > 
> > A typical good supplier of blue foam I would say is, 
> > http://building.dow.com/en-us/products/styrofoam-brand-residing-board-us-only/?sc_itemid=320ebb4f-f0ab-47e7-a5b6-334429f8dec8
> > Next, peel ply.
> > A good cheap source of peel ply is called 'Ceconite', you know the stuff 
> > they stick on fabric aircraft? Go grab a load of off cuts from a fabric 
> > shop or buy some, its as good as the peel ply you can buy, no silicones 
> > obviously, and it comes in 6 foot wide strips in case you want to cover 
> > large areas. It comes in different grades of light or heavy that will give 
> > you different surface textures depending if you want to add on to the glass 
> > or simply have a smooth surface ready for applying fillers and top coat 
> > paints.
> > Fuel,
> > As for fuel sitting in vent pipes. If you can see the fuel sits in the pipe 
> > or presume it would do in the dip, that is fine . The air will bypass the 
> > fuel so don't worry about that, there is 'little' to 'no' head of pressure 
> > in the pipe, any slight difference in pressure will move the fuel along. My 
> > only comment on this is that you better make sure the vent pipe you are 
> > using or going to use is happy to have avgas or mogas or regular gasoline, 
> > whatever you intend to use sitting in it for long periods of time. Some 
> > nylon pipes go brittle when immersed in fuel for long periods. Just food 
> > for thought.
> > Sorry I'm going to miss the Kr gathering, I went through Mc.Minnville a 
> > week or two ago on my way up to Alaska.  It is a brill place to visit, town 
> > is lovely, the puce Goose and the rest of the Museum is top rate and 
> > Graham, Northwest Air Repair is a great host, so please pass on my regards. 
> > I'm now in Anchorage, eyeing up the Russians and seeing what can be done to 
> > continue.
> > Cheers Colin.                                         
> > _______________________________________________
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