Here's some really good stuff from KRnet lurker Jeff Scott:

Sent: Wednesday, March 17, 2004 10:21 AM
Subject: Octane, Mogas, etc


> Mark,
>
> Excellent write up and article reference regarding octane, Avgas, and
> Mogas.  As one might expect, I've done a fair amount of testing with fuels
> over the years.  For the most part, the I've never been able to tell the
> difference in performance using 80/87, mogas or 100LL fuels when running
> them in A-65, C-85, O-290, O-300, O320 (150 HP) or Franklin 150.  The
> biggest caveat to using Mogas in aircraft is that they tend to sit.  When
> mogas sits, it leaves a coat of varnish.
>
> When I worked as a mechanic in a snowmobile and motorcycle shop it was
> inevitable in the fall that I would be vatting snowmobile carbs that were
> gummed up from sitting since the previous spring, and in the spring would
> be vatting motorcycle carbs that had been sitting since fall.  The only
way
> to keep them clean was to start them regularly regardless of the
> season.  It would be noticeable in that the fine orifices for the idle
> circuits would be clogged, so they wouldn't idle.  However, on tear down
> the main jet orifices were almost always at least partially blocked due to
> the varnish from the fuel.  If one was willing to run their bike or sled a
> little lean for a while, the washing action of the fuel moving through the
> orifices would eventually wash away the varnish provided that there was
any
> flow through the orifice.  If it was completely blocked, the carb almost
> always had to be torn down and vatted.  I have helped to resurrect many
> planes that have sat for years with fuel in the carb, but have never seen
> any sign of varnishing in the carbs from Avgas.
>
> While I have used Mogas extensively in some of my planes, I have converted
> both of my current planes to 100LL only engines.  I don't care for the
> smell or the handling problems of dealing with Mogas, but that's my
> choice.  If I was on a tighter budget, the smell might suddenly become
> tolerable. :o)
>
> Ok, here's another side to the coin.  We found that some VW engines
> converted for aircraft use and run on a diet of straight diet of 100LL had
> a tendency to scratch or lightly score the cylinders after 100 hours or
> so.  They wouldn't do that running on mogas, but since mogas isn't
> available at most airports, we weren't able to provide them with a diet of
> straight mogas.  The conclusion we reached is that the deposits on the
> pistons from running 100LL are a bit thicker than what was left by
> mogas.  The deposits continuously build and slough away, but the pistons
in
> the VW engines apparently didn't have enough clearance around the sides
> above the top ring for the 100LL deposits to build and slough.  We were
> able to cure this by taking a flycutter and triming away .020 of the
> outside of the piston from the top to the top ring land.  The proof was in
> David Roe's half VW powered Hummelbird, which had the two cylinders
> replaced twice in the first 200 hours due to light scoring.  After the
> piston mod it ran for 900 hours until the case cracked.  When removed, the
> cylinders were in excellent condition and could easily have been honed and
> used again.  We also used a local Dragonfly and my VW powered Avid Flyer
as
> test platforms for the same mods.  The dragonfly is still going strong,
> although I don't know how many hours.  I sold my Avid Flyer with roughly
60
> hours on it and it hasn't flown since, so that one is inconclusive other
> than to say that there was no sign of any problems in the first 60
> hours.  The credit for the VW research should go primarily to Doug Reid of
> Santa Fe for doing so many engine teardowns and close examinations to
> understand the problems we were seeing.  I was acting as a tech counselor
> and sounding board for Doug.
>
>
> Jeff Scott
>
>

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