> > How do the ΒΌ" strips Mark mentions bend the spar?

After reading the question again, I may not have explained that
sufficiently.  What we're talking about here is bending the spar CAPS, by
laminating thinner pieces together in a jig to get the bent shape, and then
epoxying the caps together with vertical spacers like the plans call for,
and then the plywood facing.

See http://home.hiwaay.net/~langford/05021101m.jpg for an example of a more
radical bend that Dr. Dean made on his airplane.  These are 1/8" strips
laminated into 5/8" formers for his fuselage formers.  He steamed them
inside a 3" PVC pipe suspended over a vegetable steamer, and then stretched
them around an adjustable jig and epoxied them together.  He used an epoxy
that's not compromised by the presence of moisture.  This bend is
unbelievably strong...stronger than a non-laminated piece, and certainly way
stronger than a glued 90 epoxied joint.  Quarter inch is fine for spar caps
because the bend is small and gradual, and steaming isn't necessary.  Be
prepared to have the strips slide all over the place during lamination
though, so make sure your jig keeps that from happening.

Mark Langford, Huntsville, Alabama
see KR2S project N56ML at http://home.hiwaay.net/~langford
email to N56ML "at" hiwaay.net
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