He, he, he.  Remember me telling you that I was going to have mine down for
three months and it took a year and three months?

Chris Heintz is no doubt an expert and I have a lot of confidence in his
work.  I have read a lot of his articles and would just love to have the
opportunity to sit down with him and pick his brain for a few hours.

I appreciate the link and it is certainly an idea worth pondering and it
seems great for an aluminum plane.  I think that there are some
considerations that make it a lot less practical on the KR though.  For one,
you need the flexing area to be fairly wide so it will bend with a larger
radius.  To keep the gap on the bottom of the aileron a manageable distance
will require a little rework of the shape.  It will be very hard to get the
aileron spars in and make that shape with a continuous glass top skin.  You
also might have a tendency for the top skin to start to peel off of the top
of the spar.  You could build the aileron separate and use a glass or kevlar
hinge on top, but by the time you are done you are probably just as well off
to use the piano hinge.

Just my opinion, but I see no reason why it could not be feasible as long as
you had a way to figure out if the fatigue strength and force to bend the
hinge work out O.K.

Brian Kraut
Engineering Alternatives, Inc.
www.engalt.com

-----Original Message-----
From: [email protected] [mailto:[email protected]]On
Behalf Of Colin Rainey
Sent: Monday, December 05, 2005 9:38 PM
To: [email protected]
Subject: KR> aileron hinges


Now you are asking to mix two different materials in a structural location.
>From what I have heard, that is a bad idea. Why not just use the Dr. Dean
hinge method, detailed on Mark Langford's site, and make life easy and safe.
This is one area that has been explored a great deal, and I believe that way
too much time is wasted thinking of any new ideas.  Incorporating these new
ideas, while having merit, and making the builder look smart, will
ultimately take a great deal of extra time, because now "Captain Kirk" you
are going where no man has gone before!

I have a flying KR2 that has been taken down for an engine change that was
supposed to take 3 months.  This April will be one year.  All changes take
extra time.  Weigh the advantages: you still only get 20 degrees up and 10
degrees down deflection; It will be with more resistance, as I have spoken
to builders who have had a 601 with the aileron skin, and converted to hinge
for better control harmony; and it will take longer because you will be
making the blue print.  My humble opinion is to find something else on the
plane to express your individuality...


Colin Rainey
[email protected]
EarthLink Revolves Around You.
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