I have a valve spring remover I can send you, but you can get one at the
auto parts store for under $20.00 or you can borrow one for no charge at
most auto parts stores.

I have the spark plug adaptor with an air fitting from my compression gauge
you can also use.  I have not heard of using air pressure to hold the valve
before, but I suppose that would do a good job.  Another method is to get
about 20' of rope and feed it into the spark plug hole then rotate the prop
to push the big wad of rope against the bottom of the valves (this method
actually comes from a Lycoming service bulletin)

If you want me to send the parts give me a call.  I'll throw them in my
truck now.  If you want to try the rope method without waiting on my parts
to get there it will save you some time and shipping.

Brian Kraut
Engineering Alternatives, Inc.
www.engalt.com

-----Original Message-----
From: [email protected] [mailto:[email protected]]On
Behalf Of Dan Heath
Sent: Wednesday, March 08, 2006 8:47 PM
To: [email protected]
Subject: KR> VW and former VW people


I need to borrow a tool.  I would buy one, but they cost around $80 and I
only need it for about 30 minutes.
It is used to replace valve springs, particularly when the heads are still
on the engine.  It has a shaft that is just like the rocker arm shaft, with
a long handled lever on the shaft that slides to the valve spring you need
to compress.  It comes with a spark plug insert for putting air pressure in
the cylinder, to keep the valves shut while you are working on them.

The reason I need to replace my springs is because this engine sat around
since 1988 with pressure on the springs, only being turned a few times
during that period.  I suspect that these springs have remembered some of
the shape they were in, and that all of them are not operating the same.  I
suspect that this may be the reason that the engine stumbles so badly when
advancing the throttle.

For those of you who I have not told, Steve fixed the engine for me, and it
is installed and has been "run in".  I am now trying to fix an oil leak that
I think I caused when swapping the oil screen plate for a side drain adapter
that I got from Revmaster.  Once that is done, I can get to some real Aero
Carb tweaking and then on to flying.  Oh, I am installing the O2 sensor, so
expect that the tweaking will be much easier this time.

See N64KR at http://KRBuilder.org - Then click on the pics
See you in Mt. Vernon - 2006 - KR Gathering
There is a time for building and a time for FLYING and the time for building
is OVER.
Daniel R. Heath - Lexington, SC
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