Do not forget to place the metal strap inside rubber "C"
channels, Virg

On Fri, 10 Mar 2006 16:27:20 +1000 "Robin Wills"
<[email protected]> writes:
> G'day Don.
> 
> While I haven't retro-fitted wing tanks (yet) I will be doing so in
> about 4 weeks time. This is due to me taking a wood saw to my wings
> after a minor mishap in which the retracts folded up on landing on 
> a
> strip that looked smoother than it was. (And yes, I did lose the 
> prop,
> although the engine was stopped, thankfully). 
> 
> Anyone want a Revmaster? Am going to a Jabiru now I have an excuse 
> to do
> so.
> 
> My plan of attack is to install 3, 4 or 6" Aluminium or PVC tubing, 
> as
> found on travelling irrigators and the like on farms. My 
> measurements
> are that a 2m length, 4" in diameter, gives me 15.7 L total, or a
> smidgen under 1 hours flight time a 2m length, 6" in diameter gives 
> me
> 35.3L or 2 hours flying time. Ergo, 2x6" and 1x4" 2m lengths gives 
> me
> 172.6L of fuel, or around 10 hours flying time. With that kind of 
> range,
> if you so desire, you could only go with the 2x6" tubes and about 8
> hours flight time.
> 
> I would be mounting this in 1 of 2 ways. 1. install a wear strap 
> around
> the tubing at the ends, and cut suitable holes in the inboard and
> outboard wing templates, as well as through the foam ribs. This 
> should
> give the tubing plenty of support. Use the manifold at either end 
> to
> provide lateral restraint. Or 2. install 6" fore and aft of main 
> spar
> and 4" for of rear spar, with suitable brackets. For those who know
> someone in a warehouse, that steel strapping they use on pallets 
> and
> such would be nearly perfect, if you could find a way to ensure the
> little clip will not wear loose over time (tack weld?). 
> 
> Disadvantages of this setup are a few. No internal baffles, so fuel
> surge in uncoordinated flight will become an issue. The requirement 
> for
> fuel boost pumps now that I no longer have a header tank. Devising 
> a
> suitable filler neck for the round tubing, although this shouldn't 
> be
> that hard.
> 
> Benefits of this setup, again, are a few. A dirt cheap, simple, easy 
> to
> make fuel tank that gives the airplane the legs to outlast your 
> bladder.
> If you install the tanks for and aft of the main spar, and you hit
> "something" then the 6" tubing will provide a measure of impact
> protection, and worst case scenario, may hold the wing shape long 
> enough
> to get you on the ground, versus having a slab sided leading edge. 
> (But
> how often has this been the cause of the crash? Once? Never?)
> 
> While I have not measured the weight of the tubing, yet, I believe 
> it
> would be a small penalty over the existing header tank, and at the 
> same
> time, give me longer legs for the KR. (Oshkosh here I come?).
> 
> Drawings and costings will be up on my webpage sometime soon. 
> 
> Cheers,
> Rob.
> 
> Robin Wills
> Second Person, Pacific National
> KR-2 VH-OMV, Ser# N111
> 
> [email protected]
> 
> 
> 
> 
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> 


Virgil N. Salisbury - AMSOIL
www.lubedealer.com/salisbury
Miami ,Fl

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