Sport Aviation March 2006 page 30 Todd Parker's Article titled "Control
the Flow"
The fundamentals of aircraft cooling.

Quote, "Once the airflow is captured and slowed down, it should not be
allowed to go willy-nilly inside the cooler or engine compartment.
Airflow should be sent only where it is intended to go, and it should be
allowed to go only to those spots."

Excellent article covers inlet and outlet design, difussing, pressure
recovery and practicle angles with drawings.

For convenience you can use SouthCO fasteners. They are quick assembly
and disassembly.

-----Original Message-----
From: [email protected] [mailto:[email protected]] On
Behalf Of Mark Langford
Sent: Wednesday, May 03, 2006 9:23 AM
To: KRnet
Subject: Re: KR> Baffling

Phil Matheson wrote:

> Do you think the normal baffling system or the inclosed system similar
to
> Mark L's with a glass scoop over the cylinders and head works the
best??

I haven't tried it both ways, but Troy Petteway did on his 2180VW engine

that he had before his present O-200.  He said it cooled much better and

allowed him to make his inlets smalller, reducing cooling drag and 
increasing speed slightly.  Mine works OK but would work better if I'd
done 
a better job of connecting the cowling inlets to the plenums.  I intend
to 
fix that with the next cowling, or I'll improve this one...one or the
other. 
The correct way to do it is make the plenum extend a little further
foward 
than I did, and them clamp the plenum inlet between the inlets on the
upper 
and lower halves of the cowling.  That way there are no leaks and any
air 
that comes in the inlets is going to have to pass over a cooling fin to
get 
out.

One good thing about the baffling is that on a Corvair or VW you can use
a 
stock cooler in the stock location (although for the VW you'd have to
use a 
horizontal one from a Type 3 or something). This eliminates some hoses
and 
potential failure points, and makes cooler installation easy, while
freeing 
up some firewall space.

One disadvantage to the plenum thing is it's a bit of a pain to remove
the 
plugs and check them or compression, but I've got 160 hours on these
plugs 
so far, but did check the compression once at about 50 hours.  Still, it

only takes about 10 minutes to get them both off, so it's not that big a

deal, and I don't have to work around a bunch of baffling everytime I
got do 
do something else on the engine.  I like the plenums, personally.

Mark Langford, Huntsville, Alabama
see KR2S project N56ML at http://home.hiwaay.net/~langford
email to N56ML "at" hiwaay.net


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