"Has anyone used the 1lb white foam?   Hot wire cutting requires only
light
sanding with 220grit to remove the hairs and requires no micro filler."

Allen,
I have used this foam for non structural components like fairings,
turtle decks, etc. and it works fine for that. However, I haven't used
it in any structural locations and unless someone else has and has been
flying for a while I wouldn't recommend it. The biggest problem with it
is the care that is required while handling it. It is easily dented.
Lastly, if by "filler" you mean micro-slurry, any foam that is cut needs
to be sealed prior to glassing.

Stephen Teate
Paradise, Texas


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